Control Engineer Job Rockford area,Illinois USA,Engineering

Position Type: Full-Time | Onsite with Travel (~25%)

Industry: Industrial Machinery / OEM Manufacturing

Position Overview

A leading industrial equipment manufacturer (OEM) in the Greater Chicago area is seeking a Controls Engineer to join their engineering team. This role is responsible for owning projects from initial concept through commissioning and start-up, working across both office and field environments.

You will play a key role in designing, programming, and delivering complete control systems for complex industrial machinery, ensuring high performance, reliability, and adherence to industry standards.

Key Responsibilities

Manage controls projects from kickoff through commissioning and final startup
Design electrical control systems and define overall system architecture
Specify components in accordance with industry standards and project requirements
Lead and oversee drafting/design teams for schematic and layout development
Supervise panel fabrication within an onsite manufacturing facility
Develop and implement PLC and HMI programs
Configure and program VFDs and servo motion control systems
Perform system testing, simulation, and validation
Commission and start up equipment at customer sites
Troubleshoot and resolve electrical and controls issues in the field
Travel overnight as required (~25%)

Required Qualifications

Bachelor’s degree in Electrical Engineering (BSEE), Mechanical Engineering (BSME), or related technical discipline
5+ years of hands‑on controls engineering experience
, including:
Electrical schematic design
PLC programming
VFD setup and parameterization
I/O configuration and checkout
PID loop setup and tuning
Strong mechanical aptitude and hands‑on troubleshooting ability

Ability to work both independently and collaboratively in a team environment
Excellent problem‑solving and analytical skills
High attention to detail with a focus on quality execution
Valid driver’s license and ability to travel

Technical Skills & Experience

PLC/HMI Platforms:
Rockwell Automation (Studio 5000, Factory Talk SE/ME)
Hardware & Systems:
Power Flex VFDs
Kinetix Motion Systems

Preferred Qualifications

Experience with high-speed motion control systems
PLC-based safety system design and programming
Advanced VFD control (coordination, registration)
Experience with cascading or nested PID loop tuning
Ability to develop and interpret P&IDs
Familiarity with UL 508A and SCCR standards
Prior experience mentoring or leading junior engineers

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