Senior Controls Engineer Job Rocky Mount area,North Carolina USA,Engineering

Join Pro Mach and shine. Whether you’re creative, strategic, persuasive, or mechanically inclined, there’s a place for you here. Be a problem-solver, a closer, a futurist - whatever drives you.

At Pro Mach, you’ll be challenged and rewarded as you help improve packaging performance and shape the future of automation. And we’ll be proud to have you on the journey.

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The Senior Controls Engineer’s primary focus is to design, program, troubleshoot, implement and test the electrical control system for automated packaging machinery. As a Senior Controls Engineer, you will lead the full project lifecycle - from functional specification analysis to final on-site commissioning - ensuring all systems meet company standards, safety regulations and customer requirements. The position reports to the Controls Engineering Manager and is located in our Rocky Mount, NC office.

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Your Career as a Senior Controls Engineer in a Growing Company

Did you love building as a kid? Do you enjoy taking something apart, just to figure out how to put it back together? Do you geek out on robots? Our engineers drive packaging innovation, creating new ways to improve – and increase – performance. We’re passionate about designing custom equipment that exceeds our customers’ expectations. Our engineers partner closely not only with our customers, but also with peers across sales, manufacturing, and assembly.

Do we have your attention? Keep reading.

System Design & Programming:
- Develop and debug PLC and HMI programming (primarily Rockwell, Siemens, and Omron).
- Design electrical schematics and panel layouts using AutoCAD Electrical.
- Implement precise motor control utilizing VFDs and Servo systems.
- Configure Fieldbus communications (Ether Net/IP, Profinet, etc.) and data acquisition systems.
Project Lifecycle & Documentation:
- Standards Adherence: Follow and enforce standard procedures for the creation of all technical documentation, functional specs, and training materials.
- BOM Management: Create and maintain accurate Bills of Material (BOM) coordinating with our ERP system to ensure project completion and procurement accuracy.
- Quality Control: Assist in the creation of checklists for system testing and debug phases.
Engineering Change & Maintenance:
- ECR Evaluation: Review Engineering Change Requests (ECRs) to assess technical impact, cost, and safety.
- Obsolescence Management: Work with product line managers and aftermarket sales to evaluate electrical components for obsolescence; identify, test, and implement modern replacements to maintain machine longevity.
Collaboration & Field Support:
- Coordinate directly with Production to oversee assembly and hardware integration.
- Travel (up to 15%) to customer locations for installation, service, and commissioning.
- Provide in-house and on-site technical training for employees and customers

Who we’re looking for?

Bachelor of Science degree in Engineering, Technical School degree, or equivalent proven work experience in control software design.
Minimum 7 years of automation controls and programming experience. Specific experience in packaging machinery is a significant plus.
Proficiency in AutoCAD Electrical or Solid Works Electrical.
Working knowledge of I/O hardware, signal conditioning, field devices, sensors, and machine safety standards.
Ability to lead and work within a cross-functional team (Sales, Marketing, Engineering, Production, and Field Services) with the ability to communicate effectively in both oral and written forms. Demonstrated literacy in ERP systems for BOM creation is a plus

What’s in it for you?

There’s no monopoly on innovative…