Controls Engineer IV

The Controls Engineer IV develops the electrical design for automated equipment according to a customer and internal specification; develops and programs automated equipment hardware and software according to customer and internal specifications; capable of being the Controls Engineering Lead on any size machine or replication project, including large, multi-module systems.

ESSENTIAL

JOB DUTIES:



Primary:

• Lead the development of controls architecture for multiple module systems and the engineering team.
• Program control and vision systems for cam, servo, and air operated stations, along with test and electrical devices.
• Ensure the electrical design and software architecture is functional, robust, and cost effective.
• Innovate and use good judgment to incorporate ATS Life Sciences Chicago standards and regulatory requirements.
• Research and specify appropriate purchased and preferred components.
• Create electrical wiring schematics, flow diagrams, panel layouts, bill of materials, organize release packages and update schematics.
• Participate in internal and customer design reviews, installations and service calls when needed.
• Guide Electricians in wiring and codes. Support software validation requirements.
• Work with suppliers to find/develop the most functional and economical solutions to design issues.
• Participate in the Project Execution Plan meeting, developing the controls engineering execution plan. Work under the confines of the execution plan schedule and budget. Problem-solve with Mechanical Builders and Electricians, debug hardware and software issues, and update all appropriate documentation.
• Communicate ideas and comprehend information both verbally and in written form.
• Work closely with Mechanical Engineering and Assembly and exhibit objectivity and openness to others’ views.
• Help guide and mentor Level I and Level II Controls Engineers with the execution of their projects.

Secondary:

• Contribute to the development and maintenance of ATS Life Science Chicago internal and international standards.
• Set and maintain departmental goals in keeping with company objectives.
• Support and participate in quality management program.
• Provide necessary documentation and support for machinery operating manuals.
• Make recommendations for quality and cost improvements.
• Keeps abreast of current product developments.
• Domestic or International travel or extended workday if required.
• Adhere to International Standardization Organization (ISO) standards.
• Prioritize, plan and organize work and workspace.
• Comply with all ATS company policies.
• Full compliance with the terms and conditions within the employee signed work from home policy.
• Other duties as assigned.

QUALIFICATIONS:

• College degree in electrical engineering, engineering related field or equivalent experience.
• Six (6+) or more years of automation experience.
• Proficiency in Allen Bradley PLC’s, HMI’s, Servo control, electrical design and machine vision systems (Cognex or Keyence).
• Average skill level as defined by the Controls Engineering Skills Matrix:

- Any one of the following:
Hardware – 8, Software – 7, Vision – 8
- OR any two of the following:
Hardware – 6, Software – 4, Vision – 6

• Proficient with computers, including programs such as ePlan, AutoCAD, Solid Works, Microsoft Office suite, etc.
• Can operate fax machine, copiers, and printers/plotters, etc.
• Proficient with inspection and measuring tools such as scales, calipers, micrometers, multi-meters, dB meters, etc.
• Travel 25% to 30%

JOB SPECIFICATIONS:

• The employee may be required to stand, walk, push, pull, reach overhead, and bend to the floor.
• Exert up to 50 pounds of force occasionally, and/or exert up to 10 pounds of force frequently.
• Visual Acuity – Normal requirements for reading written instructions and computer screens.
• Hearing Ability – Normal requirements for understanding verbal instructions.
• Working Conditions – The employee is subject to a normal office environment with occasional exposure to high noise levels and/or physical hazards when visiting the manufacturing floor.
• Capable of wearing appropriate related PPE for extended periods of time.

If you're excited about this role, but do not meet all the qualifications listed…