Controls Engineer

Responsibilities

Looking for an experienced controls engineer who will be responsible for developing and maintaining equipment used for manufacturing polyurethane foam used for automotive seating. Essential duties and responsibilities include supporting operations with the following:

• Design and program PLC/HMI systems for foam manufacturing equipment
• The plant uses Modicon and Allen Bradley PLCs, and may transition to Siemens long term
• Must have experience with ladder, function block, and familiarity with SCL
• Create operator interface screens and SCADA systems with Aveva In Touch

• Monitor and optimize foam production processes including mixing, curing, and cutting operations
• Implement process control strategies for temperature, pressure, and chemical dosing systems
• Troubleshoot control system issues to minimize production downtime

• Provide technical support for production equipment and automation systems
• Develop and support PM procedures for control panels, sensors, and instrumentation
• Document control system modifications and maintain as‑built drawings
• Maintain archive of PLC programs throughout facility

• Lead automation upgrade projects from concept to commissioning
• Coordinate with equipment vendors and contractors
• Manage project budgets and timelines

• Bachelor’s degree in electrical or controls engineering or equivalent
• Minimum five years of industry experience – automotive interiors experience preferred
• Experience installing automated equipment such as assembly lines and robot assembly cells preferred

• PLC programming and troubleshooting – Schneider Electric Modicon experience preferred
• HMI programming – In Touch
• Robot cell design and programming – Fanuc
• Able to generate, update and maintain machinery electrical schematics and machinery diagrams
• Knowledge of industrial networks (Ethernet/IP, Profibus, Modbus)
• Understanding of electrical codes and safety standards (NEC, NFPA 79)
• AutoCAD 2D experience
• Wonderware and AVEVA HMI experience preferred
• EHS experience in an industrial environment

• Capital equipment budget planning and tracking
• Project management – plan, development and execution
• Ability to effectively influence and work in cooperation with a cross-functional team

1st shift On Site Role— Monday to Friday, 8:00 a.m. to 4:00 p.m.; must be available for on‑call support as needed, including being on‑site at the plant.

Romulus Foam