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Process Engineer- Assembly & Leak Testing

Job in Romulus, Wayne County, Michigan, 48174, USA
Listing for: Aerostar Manufacturing
Full Time position
Listed on 2026-07-24
Job specializations:
  • Manufacturing / Production
    Manufacturing Engineer, Quality Engineering, Lean Manufacturing / Six Sigma
  • Engineering
    Manufacturing Engineer, Quality Engineering, Lean Manufacturing / Six Sigma, Process Engineer
Salary/Wage Range or Industry Benchmark: 85000 - 120000 USD Yearly USD 85000.00 120000.00 YEAR
Job Description & How to Apply Below

Aerostar Manufacturing is seeking an Assembly & Leak Test Process Engineer to develop, validate, and improve manufacturing assembly processes and pressure decay leak testing systems. This role supports new product launches, process optimization, automation, quality improvement, and continuous improvement initiatives within automotive, aerospace, and industrial manufacturing.

Key Responsibilities
  • Develop and optimize assembly and leak test processes.
  • Support new product launches, APQP, PPAP, PFMEA, and process validation.
  • Troubleshoot manufacturing, quality, and leak testing issues.
  • Improve productivity, OEE, cycle time, and product quality.
  • Develop work instructions, process documentation, and standard work.
  • Lead Lean Manufacturing and continuous improvement projects.
  • Collaborate with Engineering, Quality, Manufacturing, Maintenance, and customers.
  • Support equipment installation, validation, and production readiness.
Qualifications
  • Bachelor's degree in Mechanical, Manufacturing, Industrial Engineering, or related field.
  • 3+ years of experience in Manufacturing or Process Engineering.
  • Experience with automated assembly, pressure decay leak testing, and process validation.
  • Knowledge of APQP, PPAP, PFMEA, SPC, MSA, GD&T, and Lean Manufacturing.
  • Strong troubleshooting, analytical, and communication skills.
Preferred
  • Experience in automotive, aerospace, or high-volume manufacturing.
  • Knowledge of IATF 16949, AS9100, and ISO 9001.
  • Experience with PLCs, robotics, vision systems, and automation.
  • Six Sigma Green Belt or equivalent.

For more information about us you can find us at

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