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Senior Principal Controls Engineer

Job in Round Lake, Lake County, Illinois, 60073, USA
Listing for: PVH (Tommy Hilfiger/Calvin Klein)
Full Time position
Listed on 2026-07-23
Job specializations:
  • Engineering
    Automation & Mechatronics Engineer, Quality Engineering
Salary/Wage Range or Industry Benchmark: 128000 - 176000 USD Yearly USD 128000.00 176000.00 YEAR
Job Description & How to Apply Below

Your role at Baxter

In this role, you will support process and automation improvements within a manufacturing site. You will collaborate with Manufacturing, Operational Excellence, and Quality to drive improved performance of production equipment.

You will be responsible for delivering equipment that supports process reliability, Industry
4.0 initiatives, and plant-wide efficiency, while ensuring process design and operation consistently meet Engineering and Quality standards.

What you’ll be doing
  • Support daily operations by identifying control system improvements, addressing obsolescence risks, and enhancing equipment reliability.
  • Develop and implement improvement strategies that align with site priorities and long-term business goals.
  • Troubleshoot and optimize automated equipment at the machine and system level to improve throughput, uptime, and repeatability.
  • Advance the site’s digital transformation through automation, data integration, and Industry
    4.0 initiatives.
  • Partner with manufacturing, quality, and compliance teams to ensure adherence to regulatory requirements.
  • Author, execute, and report on validation activities, including test protocols.
  • Lead NCR/CAPA investigations and implement corrective and preventive actions.
  • Own change control activities related to equipment and process modifications.
  • Serve as a subject matter expert for equipment troubleshooting and process performance issues.
  • Provide leadership, technical direction, and innovation on complex engineering initiatives that advance plant capability.
  • Direct oversight of employees.
What you’ll bring
  • Bachelor’s degree in Engineering (Electrical, Mechanical, Chemical, or related discipline preferred).
  • 8+ years of relevant engineering experience in a manufacturing environment.
  • Ability to work in a Penicillin/Cephalosporin facility.
  • Onsite, full‑time role with less than 10% travel.
  • Strong understanding of regulatory compliance, safety standards, and validation practices.
  • Experience with automation platforms, including Allen‑Bradley Control Logix PLCs and Safety PLCs.
  • Proficiency with Allen‑Bradley HMIs, Fanuc/Staubli robotics, Cognex/Keyence vision systems, and Rockwell/Yaskawa servo systems.
  • Familiarity with motion control, VFDs, encoders, hydraulics, and pneumatics.
  • Hands‑on mechanical proficiency; experience with Serialization and SCADA systems is a plus.
  • Demonstrated capability in developing and performing validation protocols.
  • Experience with Industry
    4.0 technologies, including AI‑based vision and robotics.
  • Exposure to Six Sigma, DFSS, and Voice of Customer methodologies.

The estimated base salary for this position is $128,000–$176,000 annually.

Applicants must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment visa at this time.

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Position Requirements
10+ Years work experience
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