Sr. Controls Engineer- Terafab R&D

What We Do

At Terabase Energy, we believe that digitalization and automation will drive the next wave of innovation and cost reduction in large scale solar. To fully unlock the potential of this opportunity, Terabase is developing an interconnected software and construction automation platform. We work alongside project developers, owners, and engineering & construction firms to support the design, optimization, and construction of huge solar projects around the world.

Our team is a blend of solar‑industry veterans and newcomers, including thought‑leaders, dreamers, software, electrical and mechanical engineers, coders, product managers, project managers, and sales and marketing professionals. We are based in Northern California, with additional offices across the United States and worldwide. If this piques your interest, we'd love to hear from you!

Position Summary

Terabase is looking for an experienced automation controls engineer. This position reports directly to our Controls and Electrical Engineering manager and will work closely with the factory design teams. Daily activities include contributing to new designs, building and programming prototypes, and commissioning and supporting existing factory systems. Successful candidates will exhibit strong resourcefulness, analytical thinking, excellent communication skills, and adaptability, coupled with a superlative work ethic.

Most importantly, you, like us, will be dedicated to accelerating the decarbonization of the global economy using digital and automation technology to further reduce the cost of utility‑scale solar.

Responsibilities

• Program and debug primarily on multiple PLC controller platforms (TwinCAT, TwinSAFE, Allen‑Bradley, Siemens, B&R)
• Develop code that is organized, structured, documented, maintainable, and reusable
• Proficiency in object‑oriented programming and Structured Text
• Create robust programs and sequences to control complex, multi‑station machinery for processes such as material pickup and place, dispensing, fastening, welding, testing, and conveyance.
• Use Python scripting and SQL to interface equipment with the Manufacturing Execution System (MES) and to collect data into production databases
• Create intuitive HMIs using Ignition
• Familiarity with industrial protocols including EtherCAT, TCP, Ethernet/IP, CAN
• Set up and tune servo drives and VFDs for fast and smooth operation (Festo, SEW, Nord)
• Design and implement reliable safety systems for safeguarding robots, gantries, conveyors, and other high‑volume manufacturing equipment as per codes and standards (ISO/ANSI/RIA)
• Assist in electrical cabinet builds, field wiring, pneumatics, and general equipment troubleshooting
• Manage suppliers during specification, design, buy‑off, and installation of automated manufacturing equipment
• Write robot programs from scratch for newly designed cells using Kuka KRL and inline forms
• Implement interference zones for safe operation, DCS, work spaces/protected spaces
• Commission robots including mastering, TCP, user frames, collision detection, and payload calibration
• Use robotic simulation software (e.g., Kuka Sim, Roboguide, VC, etc.) for reach studies and offline programming
• Design, document, and conduct comprehensive machine and system testing
• Assist purchasing during component selection and vendor approval process
• Assist in risk assessment of newly designed machines

Requirements

• Bachelor’s degree in Engineering
• Minimum 5 years of experience programming industrial robots (Kuka preferred)
• Willingness and ability to travel up to 30%
• Preferred experience in the industrial manufacturing industry
• Self‑starter, able to thrive in a fast‑paced and continually changing environment
• Strong communication, customer‑relationship skills, and ability to interact within a team environment
• Proven skill in the MS Office suite (Outlook, Excel, PowerPoint, etc.)

Compensation and Benefits

The salary for this role will range between $130,000 – $170,000 annually. Within each posted range, individual pay is determined (and may be higher) depending on work location and additional factors, including job‑related skills, experience, and relevant education or training. Terabase offers…