Senior Metallurgist; Process Improvement & Analytics
Listed on 2026-07-10
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Engineering
Process Engineer
Role
Title:
Senior Metallurgist – Process Improvement & Analytics
Reports To:
Metallurgist Manager
Job Type: Full-time Regular
Location:
Helvetia, AZ
Hudbay (TSX, NYSE: HBM) is a copper‑focused mining company with operations in Canada, Peru and the United States. The company’s portfolio includes the Constancia mine in Cusco, the Snow Lake operations in Manitoba, the Copper Mountain mine in British Columbia and the Copper World Project in Arizona. Hudbay’s mission is to create sustainable value and strong returns by leveraging community relations, focused exploration, mine development and efficient operations.
PurposeOf Role
The Senior Metallurgist – Process Improvement & Analytics is responsible for driving operational excellence, metallurgical performance, business improvement and value creation across the Copper World Project and associated operations. The position serves as the focal point for metallurgical accounting, mine‑to‑mill optimization, process improvement initiatives, operational analytics, OPEX model management, CAPEX project evaluation and economic assessments.
Role Accountabilities- Financial Management & Economic Evaluation
- Own and maintain the Processing OPEX Model, including operating cost assumptions, benchmarking, forecasting, scenario analysis and continuous updates through project development and future operations.
- Support development and management of processing‑related CAPEX initiatives, including scope development, business cases, economic justification, implementation planning and post‑audit evaluations.
- Conduct economic evaluations, including NPV, IRR, payback analysis, sensitivity analysis, trade‑off studies and value improvement assessments.
- Process Optimization & Geometallurgy
- Lead process improvement initiatives focused on throughput, recovery, operating costs, energy efficiency, reagent consumption and water utilisation.
- Support mine‑to‑mill optimisation programs through integration of geology, ore control, mine planning, blasting, crushing, grinding and flotation performance.
- Conduct geometallurgical evaluations, ore variability assessments and recovery forecasting studies.
- Participate in metallurgical testwork programmes, engineering reviews, technical due diligence and process design evaluations.
- Data Analytics, Systems & Digital Transformation
- Lead development, implementation and governance of the Copper World Metallurgical Accounting System.
- Develop operational dashboards, KPIs and performance monitoring systems using modern analytics platforms.
- Analyse metallurgical, operational, maintenance and business performance data to identify opportunities for value creation.
- Support business improvement initiatives through the application of statistical analysis, data science, predictive analytics and continuous improvement methodologies.
- Collaborate with Process Control personnel on advanced process control, digital transformation and optimisation initiatives.
- Support implementation of digital transformation and innovation initiatives.
- Business Improvement & Operational Readiness
- Lead benchmarking activities against peer copper operations.
- Support development of business improvement frameworks and value‑tracking systems.
- Participate in operational readiness workshops and project reviews.
- Support operational readiness planning, commissioning preparation, startup readiness and ramp‑up activities.
- Support Reliability Engineering initiatives through asset performance analysis and operational improvement opportunities.
- Leadership, Strategy & General Duties
- Mentor engineers, metallurgists and technical personnel in process improvement methodologies.
- Support corporate technical services initiatives as required.
- Prepare technical reports, management presentations, business cases and executive recommendations.
- Perform other duties as assigned.
- Bachelor’s degree in metallurgical engineering, chemical engineering, mining engineering, mineral processing or a related discipline.
- Minimum eight (8) years of experience in mineral processing, metallurgy, technical services, process improvement, operational excellence or business improvement functions.
- Experien…
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