Controls Automation Engineer

Our client a global leader in manufacturing plastic welding technologies and equipment is looking for a Controls Automation Engineer in St. Charles, Illinois. This person will be responsible for the design, programming, testing, and troubleshooting of electrical control systems for both standard and custom automation products. This role primarily supports large standard product platforms while also contributing to custom-engineered systems as needed.

The ideal candidate is hands-on, detail-oriented, and capable of managing multiple projects in a fast-paced engineering environment. Approximately 75% of the role involves system design, testing, and troubleshooting. Some travel required (less than 10%).

• Design and develop electrical control systems and associated software utilizing PLCs, HMIs, motion controllers, and related automation technologies for standard and custom equipment.
• Perform hands‑on electrical design, programming, testing, debugging, and troubleshooting to ensure systems meet performance, schedule, and cost objectives.
• Develop conceptual designs and assist with quotations for custom automation systems.
• Conduct final system run‑offs and validation testing to verify proper functionality and compliance with specifications.
• Apply machine safety standards and perform machine risk assessments.
• Support customer installations, field service activities, startup assistance, and technical support at customer sites.
• Maintain accurate engineering and manufacturing documentation in accordance with ISO standards and TQM practices.
• Manage multiple projects simultaneously while meeting deadlines and project objectives.
• Communicate project progress, technical issues, and customer concerns effectively to management.
• Collaborate cross‑functionally with engineering, manufacturing, sales, and other departments.
• Provide technical support and troubleshooting assistance to manufacturing and sales teams.

• 3–5 years of experience designing, testing, and troubleshooting industrial automation equipment with complex electro‑mechanical systems
• Familiarity with electronic test instrumentation
• Experience with PLC programming tools, automation systems, and engineering design software
• Strong troubleshooting and problem‑solving skills
• Effective communication and project management abilities

• Bachelor’s degree in Electrical Engineering or related field preferred, Associate degree with relevant industry experience will also be considered
• Allen‑Bradley PLC and HMI programming experience
• B&R Automation PLC and HMI experience
• Experience with additional PLC platforms
• Motion control system experience
• PC programming experience
• AutoCAD Electrical proficiency strongly preferred