Controls Engineer

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Full Time Indirect Labor St. Peters, MO, US

7 days ago Requisition

Salary Range: $75,000.00 To $85,000.00 Annually

Job Title:

Controls Engineer

Reports to: Maintenance Manager

FLSA Status: EXEMPT

Schedule: Monday – Friday (extended hours and weekends as needed)

• Program and maintain robotic automation systems to support production operations.
• Troubleshoot robotic equipment using controller interfaces, including teach pendants, when systems are out of sync.
• Diagnose, test, and repair programmable logic controllers (PLCs) that operate automated equipment.
• Install, maintain, and repair electrical components of machinery and equipment.
• Perform visual inspections and functional testing of machinery, accurately document maintenance activities.
• Monitor equipment for unusual sounds or performance issues and collaborate with supervisors and maintenance team members to diagnose and resolve malfunctions.
• Maintain appropriate levels of maintenance supplies and perishable inventory.
• Install, maintain, and replace sensors and related components.
• Train production employees on proper equipment operation and safe usage practices.
• Support and participate in continuous improvement initiatives.
• Follow all safety procedures and ensure safe operation of machinery and equipment.
• Maintain 5S standards within the robotic cell department.
• Perform other duties as assigned by management.

• Proficient in RSLogix 5000 (Rockwell Automation) for PLC programming, logic development, and troubleshooting.
• Experience with FANUC robot programming and Factory Talk for HMI modification and integration.
• Hands-on experience in control panel building, machine wiring, and support of new equipment builds and repurposing projects.
• Demonstrated ability to perform robotic troubleshooting, preventive maintenance, and ladder logic programming.
• Strong knowledge of motor controls, variable frequency drives (VFDs), and related systems.
• Ability to read, interpret, and work from PLC logic, electrical diagrams, technical schematics, and blueprints.
• Advanced troubleshooting skills with a strong focus on root cause analysis and problem resolution.
• Working knowledge of welding and metal forming techniques and processes.
• Experience with both destructive and non-destructive testing methods.
• Bachelor’s degree in Mechanical, Electrical, Manufacturing Engineering, or a related field preferred.
• Minimum of five (5) years of relevant experience in industrial automation, robotics, or maintenance.

• Ability to move throughout the facility, including production floors, warehouses, and office areas
• Must be able to stand and walk for extended periods during audits, inspections, and investigations
• Ability to sit for prolonged periods while working on computers, analyzing data, and completing
• Occasionally lift and/or move items up to 25 pounds (e.g., parts, gauges, or inspection equipment)
• Exposure to manufacturing environments including varying temperatures, noise, moving machinery, and potential airborne particles