Senior Process Engineer

The Senior Process Engineer provides sustaining engineering support for manufacturing processes involved in the design and production of electronic components and assemblies. Through both individual and team‑based technical work, this role is responsible for supporting process and equipment integration, establishing operating conditions to produce high‑quality products, monitoring process performance, and conducting failure analyses to identify and mitigate process risks.

• Identify and resolve manufacturing issues through engineering methodologies, data collection, statistical analysis, and root cause investigation while maintaining quality standards.
• Develop, document, maintain, and standardize production processes and procedures to support efficient manufacturing operations.
• Monitor process performance and ensure consistency through process controls and operational oversight.
• Compile and evaluate test data to establish process limits, material specifications, and operating parameters.
• Perform failure mode and effects analyses (FMEA) to identify process failure points and implement corrective actions.
• Lead continuous improvement initiatives, including Kaizen events, 5S activities, and process optimization efforts.
• Support both manual and automated manufacturing processes to improve efficiency, yield, and product quality.
• Partner with Program teams and customers on product design and process development to support new product introduction and transfer to production.
• Execute capital equipment projects, including market analysis, equipment selection, procurement justification, installation, and implementation.
• Interface with customers, engineers, technicians, production personnel, and support staff to meet organizational objectives.
• Serve as the Responsible Engineering Authority (REA) for assigned product lines, preparing process changes, additions, and modifications to support production readiness.
• Support advanced manufacturing initiatives, including Industry 4.0 and digital transformation efforts.
• Ensure compliance with company policies and procedures related to safety, quality, and manufacturing processes.
• Perform other duties and special projects as assigned.

Applies advanced engineering principles, theories, and concepts to solve complex technical and manufacturing challenges. Works independently with limited supervision while exercising sound engineering judgment in selecting methods and techniques for obtaining solutions. Serves as a technical resource and mentor to engineers, technicians, and manufacturing personnel. Leads cross‑functional initiatives and drives process improvements across multiple manufacturing areas. Evaluates process risks and implements corrective and preventive actions.

May lead projects or project teams with responsibility for timelines, deliverables, and implementation activities.

• Strong understanding of manufacturing processes, process controls, and sustaining engineering practices.
• Hands‑on, analytical approach to process and mechanical problem solving.
• Experience with mechanical assembly, tooling, and fixture design.
• Thorough knowledge of process improvement methodologies, including Statistical Process Control (SPC), Root Cause Analysis, Design of Experiments (DOE), and structured problem‑solving techniques.
• Proficiency with Microsoft Office applications, particularly Excel; experience with Minitab and basic programming is preferred.
• Aptitude for supporting advanced manufacturing technologies and Industry 4.0 initiatives.
• Proficiency with CAD software and familiarity with Geometric Dimensioning and Tolerancing (GD&T) practices.
• Strong mathematical and statistical analysis skills.
• Demonstrated project management skills and the ability to manage multiple priorities effectively.
• Strong cross‑functional communication skills with the ability to partner across Engineering, Quality, Operations, and external customers.
• Ability to react quickly to changing priorities and develop timely solutions in a fast‑paced manufacturing environment.
• Ability to work effectively under pressure…