Continuous Improvement Intern

Job Summary:

The CI Intern will lead projects to improve process capability, product quality, and operational efficiency across manufacturing. This role applies Lean, Six Sigma, and data-driven problem-solving to reduce waste and improve flow and strengthen standard work. The CI Intern partners cross-functionally with Quality, Manufacturing, and Supply Chain.

Key Responsibilities:

* Lead CI projects using DMAIC, PDCA, and A3 methodologies to reduce defects and variability.

* Map current processes (VSM), identify waste, and implement Lean countermeasures (5S, standard work, visual management, error-proofing).

* Conduct root cause analysis (Ishikawa, 5-Why, FMEA) for recurring issues in clean room and production lines.

* Build and maintain process control (SPC charts, OEE, control plans).

* Author and update SOPs, WI, and control plans; ensure alignment with ISO 9001 and internal QMS.

* Champion standardized problem-solving and coaching on CI tools across teams.

* Facilitate kaizen events and daily Gemba walks; ensure sustainment via audits and tiered accountability.

* Work with Manufacturing and Maintenance on equipment reliability and preventive maintenance (TPM).

* Coordinate with Supply Chain and Supplier Quality on incoming material quality and vendor improvement.

* Engage EHS to ensure improvements comply with safety and regulatory requirements.

Qualifications

* Currently pursuing a degree in Engineering, Mechanical Engineering, or a related STEM field.

* Strong verbal and written communication skills

* Strong analytical and problem-solving skills; willingness to learn new tools and methodologies.

* Proficient in Microsoft Office Suite

* Ability to manage time effectively and meet deadlines

* A proactive attitude and willingness to learn

* Prior internship or relevant experience is a plus, but not required

* Hands-on Lean Manufacturing tools experience preferred

* Ability to work in a team, follow detailed procedures, and communicate clearly.

* Availability for on-site work.

XPEL is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.