Senior Controls Engineer

Senior Controls Engineer

Job

Overview

** Location**  **:*
* United States, San Antonio, Texas

1.  
** Job skills
** Engineering and Project Management

2.  
** Type
* * Permanent

** Job
** 168462

** Salary
* * Negotiable

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Ashley Powers

I manage this role

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*
* Job Title:

** Senior Controls Engineer

*
* Location:

** San Antonio, TX

** Industry:
** equipment manufacturing

** Status of Hire:
** direct placement; permanent

** Pay:**  $157k - $170k; exempt

** Summary*
* We are seeking a Senior Electrical Engineer to serve as the technical authority for integrated control systems across our Aerial Work Platform (AWP) product line. This role leads the design and integration of complex systems that combine hydraulic, electrical, and embedded controls.

Based in San Antonio, you will play a key role in establishing and scaling a new North American engineering center, collaborating closely with global teams to drive product innovation and engineering excellence.

** Key Responsibilities*
* ** Controls System Leadership*
* + Lead development of integrated control strategies for boom and scissor lift platforms

+ Define end-to-end control architectures, including:

+ Sensors, actuators, and controllers

+ CAN networks and communication protocols

+ Functional logic and safety systems

+ Design and validate control algorithms for:

+ Proportional valves, motor drives, pumps

+ Load sensing, stabilization systems, operator interfaces

+ Ensure seamless interaction between hydraulics, electrical hardware, and embedded software

** System Integration (Hydraulic + Electrical)*
* + Develop system models, schematics, signal maps, and control diagrams

+ Define control strategies for:

+ Flow, pressure, and valve logic

+ Dynamic response and machine stability

+ Partner with software teams on:

+ Sensor selection and network architecture

+ Connector design and communication protocols

+ Ensure systems meet performance, safety, efficiency, and regulatory requirements

** Technical Execution & Compliance*
* + Ensure compliance with ANSI, CSA, CE, ISO, and relevant electrical/hydraulic standards

+ Lead DFMEA, functional safety reviews, and network robustness assessments

+ Develop control specifications, validation plans, and technical documentation

+ Drive root cause analysis, troubleshooting, and system performance improvements

** Prototype & Validation*
* + Support prototype builds, system commissioning, and functional bring-up

+ Execute validation testing, including:

+ Functional and duty-cycle testing

+ Communication robustness and fault handling

+ Hydraulic response and stability verification

+ Tune control parameters and calibrate sensors across full operating conditions

** Cross-Functional Collaboration*
* + Collaborate with software, structures, powertrain, vehicle integration, and test teams

+ Support product development programs from concept through validation

+ Partner with:

+ Current Product Engineering on field issues

+ Manufacturing Engineering on production readiness and serviceability

** Technical Leadership & Development*
* + Serve as the SME for electro-hydraulic control systems

+ Mentor engineers in controls, diagnostics, and system safety design

+ Establish best practices in:

+ Design standards and simulation models

+ Diagnostic strategies and continuous improvement

** Required Qualifications*
* Bachelor's or Master's in Electrical, Mechanical, Mechatronics, or Controls Engineering

7+ years experience in control systems for AWP or mobile/off-highway equipment

Strong expertise in:

Electro-hydraulic systems and proportional control

Electrical systems (sensors, CANbus, wiring, controllers, batteries)

Experience with global standards (ANSI, CSA, CE, ISO)

Hands-on experience with prototyping, commissioning, and validation

Proficiency with modeling tools (e.g., MATLAB, Automation Studio)

Strong analytical, diagnostic, and problem-solving skills

Knowledge of DFM/DFA and manufacturing processes

** Preferred Qualifications*
* Experience with NX and Teamcenter

Professional Engineer (PE) license

** Core Competencies*
* Systems-level thinking and engineering judgment

Strong cross-functional leadership and communication

Ability to lead technical reviews and integration efforts

Continuous improvement mindset

** Work Environment*
* Combination of office, lab, and manufacturing environments

Exposure to varying temperatures, noise levels, and shop conditions

** Physical Requirements*
* The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to:

+ Sit; use hands to finger, handle, or feel; reach with hands and arms; and talk or…