Chemical Engineer
Job in
San Antonio, Bexar County, Texas, 78201, USA
Listed on 2026-08-21
Listing for:
Actalent
Full Time
position Listed on 2026-08-21
Job specializations:
-
Engineering
Process Engineer, Chemical Engineering, Manufacturing Engineer, Quality Engineering -
Manufacturing / Production
Manufacturing Engineer, Quality Engineering
Job Description & How to Apply Below
Process Engineer (Chemical)
This role offers an excellent opportunity for an entry-level engineer to gain comprehensive industry experience in a petroleum pilot plant environment. The process engineer will compile and analyze operational data, generate detailed reports, support lab-scale chemical and petroleum experiments, and actively participate in the design and operation of pilot plant equipment. The position combines technical analysis, hands-on mechanical work, and collaboration with plant operators to bring process designs from concept through to operation.
Responsibilities
- Compile and process data from petroleum pilot plant runs and transform findings into clear, accurate reports using MS Office tools.
- Build, maintain, and refine report templates and documentation for pilot plant operations and test campaigns.
- Work closely with plant operators to generate product blends and ensure that blends meet specified process and quality requirements.
- Utilize Autoplant and CAD tools to support process design activities, including layout, equipment configuration, and documentation.
- Support projects by executing chemical and petroleum lab-scale experiments, including planning, setup, operation, and documentation of test procedures.
- Perform buildup and setup of test equipment, ensuring proper installation, calibration, and readiness for pilot plant and laboratory testing.
- Compile, analyze, and report test data, highlighting key performance indicators, trends, and recommendations for process improvements.
- Participate in day-to-day operation of the chemical pilot plant, including monitoring equipment, adjusting process parameters, and ensuring safe and efficient operation.
- Troubleshoot process and equipment issues in the pilot plant, identifying root causes and implementing corrective actions.
- Assist with installation of new equipment and modifications, including mechanical assembly, piping, and instrumentation based on P& BOM documentation.
- Support maintenance and turnaround activities by inspecting equipment, coordinating repairs, and ensuring timely completion of maintenance tasks.
- Contribute to the development and implementation of safety procedures and operating instructions for pilot plant and laboratory operations.
- Prepare samples for analysis, following established protocols and ensuring accurate labeling, handling, and documentation.
- Perform cleanup and housekeeping activities in the plant and laboratory to maintain a safe and organized work environment.
- Work regularly with pumps, heat trace systems, high-temperature oils, drum heaters, and various chemicals in support of pilot plant operations.
- Lead operators on shifts by providing direction, clarifying tasks, and supporting safe and efficient execution of operating procedures.
- Perform thermodynamic and heat transfer calculations to support process design, equipment sizing, and performance evaluation.
- Apply fluid flow and equipment sizing principles to support the design and optimization of process systems.
- Use P& BOM documentation to understand process configurations, guide equipment installation, and verify system completeness.
- Multi-task effectively, balancing analytical work such as simulations and calculations with hands-on mechanical tasks in the plant.
Essential Skills
- Bachelor's degree in Chemical, Petroleum, or Mechanical Engineering.
- Strong mechanical aptitude and willingness to perform hands-on work with process equipment, including pumps, heat trace systems, high-temperature oils, drum heaters, and related components.
- Ability to perform thermodynamic calculations and apply heat transfer and fluid flow principles in process design and analysis.
- Proficiency with MS Office Suite, including Excel, for data compilation, analysis, and report generation.
- Familiarity with Autocad and Autoplant for process design, equipment layout, and documentation.
- Academic experience in chemical engineering and chemical manufacturing processes.
- Understanding of P& (Piping and Instrumentation Diagrams) for interpreting process systems and guiding equipment installation.
- Ability to work flexible shift schedules as required by pilot plant operations.
- Strong troubleshooting skills for identifying and resolving process and equipment issues.
- Capability to multi-task effectively, managing both analytical and mechanical responsibilities in a dynamic environment.
Additional Skills & Qualifications
- Experience with Solidworks for mechanical and equipment design is preferred.
- Exposure to simulation tools and methods for modeling chemical and petroleum processes is beneficial.
- Knowledge of equipment sizing methods for pumps and other process equipment is advantageous.
- Comfort working with BOM (Bill of Materials) documentation to support equipment specification and installation.
- Prior experience in a pilot plant, refinery, or chemical manufacturing environment is a plus.
- Strong communication skills for collaborating with operators and cross-functional teams and for documenting procedures and results.
- Attention to…
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