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Chemical Engineer

Job in San Antonio, Bexar County, Texas, 78201, USA
Listing for: Actalent
Full Time position
Listed on 2026-08-21
Job specializations:
  • Engineering
    Process Engineer, Chemical Engineering, Manufacturing Engineer, Quality Engineering
  • Manufacturing / Production
    Manufacturing Engineer, Quality Engineering
Job Description & How to Apply Below

Process Engineer (Chemical)

This role offers an excellent opportunity for an entry-level engineer to gain comprehensive industry experience in a petroleum pilot plant environment. The process engineer will compile and analyze operational data, generate detailed reports, support lab-scale chemical and petroleum experiments, and actively participate in the design and operation of pilot plant equipment. The position combines technical analysis, hands-on mechanical work, and collaboration with plant operators to bring process designs from concept through to operation.

Responsibilities

  • Compile and process data from petroleum pilot plant runs and transform findings into clear, accurate reports using MS Office tools.
  • Build, maintain, and refine report templates and documentation for pilot plant operations and test campaigns.
  • Work closely with plant operators to generate product blends and ensure that blends meet specified process and quality requirements.
  • Utilize Autoplant and CAD tools to support process design activities, including layout, equipment configuration, and documentation.
  • Support projects by executing chemical and petroleum lab-scale experiments, including planning, setup, operation, and documentation of test procedures.
  • Perform buildup and setup of test equipment, ensuring proper installation, calibration, and readiness for pilot plant and laboratory testing.
  • Compile, analyze, and report test data, highlighting key performance indicators, trends, and recommendations for process improvements.
  • Participate in day-to-day operation of the chemical pilot plant, including monitoring equipment, adjusting process parameters, and ensuring safe and efficient operation.
  • Troubleshoot process and equipment issues in the pilot plant, identifying root causes and implementing corrective actions.
  • Assist with installation of new equipment and modifications, including mechanical assembly, piping, and instrumentation based on P& BOM documentation.
  • Support maintenance and turnaround activities by inspecting equipment, coordinating repairs, and ensuring timely completion of maintenance tasks.
  • Contribute to the development and implementation of safety procedures and operating instructions for pilot plant and laboratory operations.
  • Prepare samples for analysis, following established protocols and ensuring accurate labeling, handling, and documentation.
  • Perform cleanup and housekeeping activities in the plant and laboratory to maintain a safe and organized work environment.
  • Work regularly with pumps, heat trace systems, high-temperature oils, drum heaters, and various chemicals in support of pilot plant operations.
  • Lead operators on shifts by providing direction, clarifying tasks, and supporting safe and efficient execution of operating procedures.
  • Perform thermodynamic and heat transfer calculations to support process design, equipment sizing, and performance evaluation.
  • Apply fluid flow and equipment sizing principles to support the design and optimization of process systems.
  • Use P& BOM documentation to understand process configurations, guide equipment installation, and verify system completeness.
  • Multi-task effectively, balancing analytical work such as simulations and calculations with hands-on mechanical tasks in the plant.

Essential Skills

  • Bachelor's degree in Chemical, Petroleum, or Mechanical Engineering.
  • Strong mechanical aptitude and willingness to perform hands-on work with process equipment, including pumps, heat trace systems, high-temperature oils, drum heaters, and related components.
  • Ability to perform thermodynamic calculations and apply heat transfer and fluid flow principles in process design and analysis.
  • Proficiency with MS Office Suite, including Excel, for data compilation, analysis, and report generation.
  • Familiarity with Autocad and Autoplant for process design, equipment layout, and documentation.
  • Academic experience in chemical engineering and chemical manufacturing processes.
  • Understanding of P& (Piping and Instrumentation Diagrams) for interpreting process systems and guiding equipment installation.
  • Ability to work flexible shift schedules as required by pilot plant operations.
  • Strong troubleshooting skills for identifying and resolving process and equipment issues.
  • Capability to multi-task effectively, managing both analytical and mechanical responsibilities in a dynamic environment.

Additional Skills & Qualifications

  • Experience with Solidworks for mechanical and equipment design is preferred.
  • Exposure to simulation tools and methods for modeling chemical and petroleum processes is beneficial.
  • Knowledge of equipment sizing methods for pumps and other process equipment is advantageous.
  • Comfort working with BOM (Bill of Materials) documentation to support equipment specification and installation.
  • Prior experience in a pilot plant, refinery, or chemical manufacturing environment is a plus.
  • Strong communication skills for collaborating with operators and cross-functional teams and for documenting procedures and results.
  • Attention to…
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