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Chemical Engineer

Job in San Antonio, Bexar County, Texas, 78208, USA
Listing for: Actalent
Full Time position
Listed on 2026-08-27
Job specializations:
  • Engineering
    Process Engineer, Chemical Engineering
Salary/Wage Range or Industry Benchmark: 47000 - 52000 USD Yearly USD 47000.00 52000.00 YEAR
Job Description & How to Apply Below

Job Description

This role offers an excellent opportunity for an entry-level engineer to gain comprehensive industry experience in a petroleum pilot plant environment. The process engineer will compile and analyze operational data, generate detailed reports, support lab-scale chemical and petroleum experiments, and actively participate in the design and operation of pilot plant equipment. The position combines technical analysis, hands‑on mechanical work, and collaboration with plant operators to bring process designs from concept through to operation.

Job Title:

Process Engineer (Chemical)

Job Description

This role offers an excellent opportunity for an entry-level engineer to gain comprehensive industry experience in a petroleum pilot plant environment. The process engineer will compile and analyze operational data, generate detailed reports, support lab-scale chemical and petroleum experiments, and actively participate in the design and operation of pilot plant equipment. The position combines technical analysis, hands‑on mechanical work, and collaboration with plant operators to bring process designs from concept through to operation.

Responsibilities
  • Compile and process data from petroleum pilot plant runs and transform findings into clear, accurate reports using MS Office tools.
  • Build, maintain, and refine report templates and documentation for pilot plant operations and test campaigns.
  • Work closely with plant operators to generate product blends and ensure that blends meet specified process and quality requirements.
  • Utilize Autoplant and CAD tools to support process design activities, including layout, equipment configuration, and documentation.
  • Support projects by executing chemical and petroleum lab‑scale experiments, including planning, setup, operation, and documentation of test procedures.
  • Perform buildup and setup of test equipment, ensuring proper installation, calibration, and readiness for pilot plant and laboratory testing.
  • Compile, analyze, and report test data, highlighting key performance indicators, trends, and recommendations for process improvements.
  • Participate in day‑to‑day operation of the chemical pilot plant, including monitoring equipment, adjusting process parameters, and ensuring safe and efficient operation.
  • Troubleshoot process and equipment issues in the pilot plant, identifying root causes and implementing corrective actions.
  • Assist with installation of new equipment and modifications, including mechanical assembly, piping, and instrumentation based on P& BOM documentation.
  • Support maintenance and turnaround activities by inspecting equipment, coordinating repairs, and ensuring timely completion of maintenance tasks.
  • Contribute to the development and implementation of safety procedures and operating instructions for pilot plant and laboratory operations.
  • Prepare samples for analysis, following established protocols and ensuring accurate labeling, handling, and documentation.
  • Perform cleanup and housekeeping activities in the plant and laboratory to maintain a safe and organized work environment.
  • Work regularly with pumps, heat trace systems, high‑temperature oils, drum heaters, and various chemicals in support of pilot plant operations.
  • Lead operators on shifts by providing direction, clarifying tasks, and supporting safe and efficient execution of operating procedures.
  • Perform thermodynamic and heat transfer calculations to support process design, equipment sizing, and performance evaluation.
  • Apply fluid flow and equipment sizing principles to support the design and optimization of process systems.
  • Use P& BOM documentation to understand process configurations, guide equipment installation, and verify system completeness.
  • Multi-task effectively, balancing analytical work such as simulations and calculations with hands‑on mechanical tasks in the plant.
Essential Skills
  • Bachelor’s degree in Chemical, Petroleum, or Mechanical Engineering.
  • Strong mechanical aptitude and willingness to perform hands‑on work with process equipment, including pumps, heat trace systems, high‑temperature oils, drum heaters, and related components.
  • Ability to perform thermodynamic calculations and apply heat…
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