Mechanical Stress Engineer II Job San Antonio area,Texas USA,Engineering

Aircraft Structural Analysis Engineer II – Stress & FEA

Knight Aerospace is looking for an experienced Aircraft Structural Analysis Engineer II to join our Engineering team in San Antonio, TX.

This is an opportunity to work directly on aircraft modification and certification programs that support military, aerospace, and aeromedical missions. You'll perform detailed structural analyses, develop and validate finite element models, and help ensure the airworthiness and structural integrity of modified aircraft components and systems.

What You'll Work On:

Static, fatigue, and damage tolerance analysis
Finite element modeling using Solid Works Simulation, Nastran, ANSYS, or equivalent tools
Metallic and composite aircraft structures
Aircraft modifications, repairs, and STC programs
FAA/EASA stress substantiation and certification documentation
Structural testing and model validation
Collaboration with Design, Manufacturing, Quality, Certification, and Production teams
Technical guidance and management of engineering deliverables

Compensation & Benefits:

Base Salary: $80,000–$90,000
Annual Bonus: 5% target
Employer-paid Dental, and Vision coverage
Medical Insurance
401(k) with Company Match
Paid Time Off and Paid Holidays
Long-Term Disability
409A Program
Full-time, 100% on-site in San Antonio, TX

What We're Looking For:

Bachelor's degree in Mechanical or Aerospace Engineering
At least 7 years of aerospace structural stress analysis experience
Experience with static, fatigue, damage tolerance, and FEA
Knowledge of FAA requirements, aircraft certification, STCs, or repair substantiation
Experience with metallic and composite aircraft structures
Familiarity with military standards, parts, and fasteners
Willingness to support production-floor activities and travel domestically or internationally as needed

The Mechanical Stress Engineer II is responsible for performing detailed structural analyses, supporting certification efforts, and ensuring the airworthiness and structural integrity of modified aircraft components and systems. This will include hands-on analysis and collaboration across multidisciplinary teams, along with a strong understanding of regulatory compliance and testing requirements. The Mechanical Stress Engineer II will represent the Company and its values and will ensure that expectations are met.

Requirements:

Perform static, fatigue, and damage tolerance analyses for aircraft structures and modifications.

Develop and validate finite element models using tools such as Solid Works Simulation, Nastran and ANSYS.

Evaluate structural integrity of metallic and composite components under various loading conditions.

Support aircraft modification programs, including STCs (Supplemental Type Certificates) and repairs.

Generate stress reports and certification documentation in compliance with FAA/EASA regulations.

Interpret and apply FAA regulations to ensure compliance, including identification of acceptable means of compliance and allowable testing methods.

Define, support and evaluate structural testing (e.g. static, fatigue, and ground tests) to validate analytical models and certification requirements.

Collaborate with design, manufacturing, and certification teams to ensure robust and compliant solutions.

Review engineering drawings, models and test data to verify structure performance.

Provide guidance and technical expertise to team members, ensuring the successful execution of all projects.

Manage engineering subcontractors to meet program deliverables.

Design systems and components that meet the needs and requirements of the customer.

Produce outlines, concepts, design and final design drawings.

Alter and modify designs to meet requirements and to eliminate/reduce manufacturing time.

Prepare product drawings and technical documentation in support of customer requirements and deliverables.

Drive budget, quality, and schedule deliverables for individual and team tasks

General Expectations:

Has a high proficiency operating Auto Cad/Draft Sight, Solid Works, and Solid Works PDM or equivalent

High proficiency with structural members, 3D mechanical routing, and large assemblies

Takes the initiative to find innovative ways of solving…