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Lean Transformation Engineer

Job in San Antonio, Bexar County, Texas, 78208, USA
Listing for: Johnson Controls, Inc.
Full Time position
Listed on 2026-03-07
Job specializations:
  • Management
    Operations Manager
Salary/Wage Range or Industry Benchmark: 90000 - 120000 USD Yearly USD 90000.00 120000.00 YEAR
Job Description & How to Apply Below

We are seeking a high-potential manufacturing leader with a demonstrated ability to influence across departments and functions, drive rapid and measurable business results, and accelerate Lean and Business System deployment. This role is ideal for a proven CI, Production, or Operations Leader with experience in strong business systems environments who is ready to grow into broader leadership roles within the next 2–3 years.

The ideal candidate has successfully led Lean transformations, established and sustained Daily Management Systems, delivered significant performance improvement in short time frames, and can operate effectively across operations, quality, supply chain, engineering, and maintenance. This role requires a leader who combines hands-on operational excellence with enterprise mindset and change leadership capability. This position plays a critical role in deploying, accelerating, and sustaining the JCI Business System, ensuring consistent execution, leadership capability development, and performance improvement across the plant and extended value stream.

Key Responsibilities Lean Transformation & Continuous Improvement
  • Lead and facilitate Kaizen events, rapid improvement workshops, and cross‑functional problem‑solving efforts focused on safety, quality, delivery, cost, and productivity.
  • Deploy, stabilize, and accelerate Daily Management Systems (DMS) including tiered meetings, KPI management, visual controls, leader standard work, and escalation processes.
  • Drive value stream performance improvements focused on flow, waste elimination, OEE, capacity, and labor productivity.
  • Influence and align cross‑functional teams (Quality, Maintenance, Supply Chain, Engineering, Finance) to deliver integrated system improvements.
  • Establish and sustain a culture of continuous improvement, accountability, and employee engagement.
  • Develop, standardize, and scale operational best practices across departments and shifts.
  • Lead and support deployment of 5S, TPM, SMED, Kanban, Standard Work, and Problem‑Solving routines.
  • Act as a change agent to ensure Lean principles and JCI Business System behaviors are consistently applied.
Leadership Development
  • Coach, mentor, and develop frontline leaders, supervisors, and CI practitioners.
  • Build bench strength and succession pipelines aligned with future business needs.
  • Lead training and capability building in capacity planning, labor optimization, production scheduling, and performance management.
  • Model strong operational discipline, accountability, and fact‑based decision making.
  • Influence leaders beyond direct reporting lines to adopt and sustain standard work and system thinking.
Operational Leadership
  • Lead day‑to‑day manufacturing activities ensuring safety, quality, delivery, and cost targets are consistently met or exceeded.
  • Drive short‑interval control and rapid response to performance gaps.
  • Mentor shift supervisors and team leaders to improve execution, engagement, and results.
  • Deliver measurable performance improvements in compressed time frames, demonstrating bias for action and results.
Strategic Leadership
  • Participate in strategic, cross‑plant, and enterprise initiatives that prepare the candidate for expanded leadership roles.
  • Demonstrate increasing ownership of plant‑wide and cross‑departmental performance.
  • Support JCI Business System deployment, maturity assessments, and acceleration plans.
  • Partner with senior leadership to translate strategy into executable operational priorities.
Required Qualifications
  • Bachelor’s degree in Engineering, Manufacturing, Operations Management, Industrial Technology, or related field.
  • 5–10+ years of progressive manufacturing leadership experience (Production Supervisor, Production Manager, Operations Leader, Value Stream Manager, CI Leader).
  • Demonstrated history of driving substantial business results in short periods of time through Lean, CI, and operational leadership.
  • Proven experience leading Lean transformations and Kaizen events in complex manufacturing environments.
  • Hands‑on experience with Daily Management Systems, Lean tools, and structured problem solving (A3, DMAIC, 5 Whys).
  • Experience working in organizations with strong business…
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