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Head of Primary Structures

Job in San Carlos, San Mateo County, California, 94071, USA
Listing for: Cowboy Space
Full Time position
Listed on 2026-09-25
Job specializations:
  • Engineering
    Mechanical Engineer, Aerospace / Aviation / Avionics, Systems Engineer
Salary/Wage Range or Industry Benchmark: 209000 - 314000 USD Yearly USD 209000.00 314000.00 YEAR
Job Description & How to Apply Below

About Cowboy Space Corp:
Mission

Cowboy Space Corporation is solving the global energy crisis by building the infrastructure for abundant, resilient space-based solar energy. We are tackling one of humanity’s most complex engineering challenges with a world-class team dedicated to delivering a revolutionary power platform. Cowboy Space Corporation is transforming how civilization powers, computes and connects - from orbit to Earth.

Background

Cowboy Space Corporation is building the infrastructure to power and connect the orbital economy. Our modular, scalable satellites collect sunlight in Low Earth Orbit to enable multiple integrated applications: transmitting energy via infrared lasers (space-to-earth and space-to-space), powering on-orbit high-performance computing clusters (GPU/TPU), and providing secure, high bandwidth optical data transport. Current energy and data systems rely on complex logistics and outdated infrastructure.

Cowboy Space Corporation overcomes these challenges by enabling direct, on-demand, secure, and scalable energy distribution and data processing from space. This will revolutionize how we operate in orbit and on Earth, supporting the rapidly expanding space industrial base, ISAM (In-Space Servicing, Assembly, and Manufacturing) operations, remote regions, and military bases. Baiju Bhatt founded Cowboy Space Corporation in 2024. Inspired by his father’s work with NASA Langley Research Center, Baiju earned his B.S. in Physics and M.S. in Mathematics at Stanford before co-founding Robinhood, now a public company that has helped over 20 million Americans access the financial system.

Cowboy Space Corporation has raised ~$365 million from Index Ventures, Interlagos, Construct Ventures, Breakthrough Energy Ventures, Andreessen Horowitz, NEA, and others. This is an ambitious mission that demands extraordinary talent. Cowboy Space Corporation’s team has worked at places like SpaceX, Blue Origin, Stoke Space, Astranis and NASA, and is based in San Carlos, CA. If you're ready to solve complex technical challenges and help build the most important energy company in the world, we want to hear from you.

About the Role:

Own the design, build, and performance of the vehicle’s primary structures. This includes airframe, tanks, thrust structure, interstages, raceways, strakes and thermal protection. Responsible for ensuring the vehicle survives flight, landing, and rapid reuse with minimal mass and maximum reliability.

Responsibilities:
  • Own the primary airframe: propellant tanks, interstages, and thrust structure from concept through flight.

  • Drive structural design for minimum mass while meeting strength, stiffness, fatigue, and thermal requirements.

  • Ensure hardware survives combined ascent, entry, landing, and reuse environments.

  • Lead structural analysis (FEA, hand calcs) and validate with test and flight data.

  • Define and execute structural test campaigns (component, subscale, full-scale).

  • Work directly with manufacturing to iterate quickly and resolve build issues on the floor.

  • Identify and close failure modes through rapid design-test-learn cycles.

  • Support flight operations, anomaly investigation, and post-flight inspection/refurbishment improvements.

Basic Qualifications:
  • Bachelor’s degree in Aerospace, Mechanical, or related engineering field.

  • 8+ years of experience in structural design, analysis, or mechanisms for flight hardware or high-performance systems.

  • Experience with load paths, structural sizing, and material selection.

  • Hands-on experience taking hardware from design through build and test.

  • Experience leading engineers or a team

Preferred Qualifications:
  • Experience with launch vehicles or reusable flight systems.

  • Strong background in metallic structures, welding, and/or…

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