Supplier Engineer - Packaging

Supplier Engineer 3 - Packaging

San Diego, CA, United States

Marlborough, MA, United States

Hologic is one of the world’s most innovative medical technology companies and a global champion of women’s health. We advance diagnostic, detection, and surgical solutions that respond to an increasingly complex and demanding global healthcare environment. What powers our growth is also what differentiates us: the exceptional, clinically proven ability of our products to detect, diagnose, and treat illnesses and other health conditions earlier and better.

The Packaging Engineer III will be an essential team member in orchestrating consumables materials, equipment, and instrumentation packaging initiatives for new product introductions, scale‑up activities, supplier transitions, cost improvement programs, and supply resilience projects across Molecular Diagnostics, Hologic’s Breast and Skeletal Health Division and Gynecological Surgical Division. This highly visible position in the Corporate Operations Department will lead and support impactful business initiatives involving custom packaging solutions such as crating, temperature‑controlled cold chain shippers, thermoform trays, Tyvek lids, pouches, primary, secondary, and tertiary packaging systems.

The role requires strong organizational leadership, clear communication, analytical rigor, and the ability to influence internal and external partners to deliver strategic business objectives across our global network, including San Diego, Londonderry, Marlborough, Newark, Costa Rica, and EMEA.

• Lead defined packaging VA/VE and supplier optimization work streams for consumables and related components.
• Analyze packaging cost drivers, freight efficiency, damage performance, and material utilization to identify improvement opportunities.
• Develop and maintain packaging roadmaps for assigned product families, including cost, quality, sustainability, and supply resilience considerations.
• Partner with Supply Chain, Manufacturing, R&D, Quality, Regulatory, and Finance to align packaging priorities with product roadmaps and operational constraints.

• Support supplier selection by comparing packaging proposals, cost breakdowns, technical capability, and validation readiness.
• Conduct packaging‑focused due diligence for moderate‑to‑high‑risk suppliers, including review of quality systems, testing capability, and capacity constraints.
• Develop, maintain, and standardize packaging specifications, test requirements, and documentation used across approved suppliers.
• Provide costed packaging alternatives, risk assessments, and technical recommendations to support sourcing and negotiation decisions.

• Own small to medium packaging projects such as new pack designs, alternate packaging supplier introductions, material changes, and line transfer support.
• Perform packaging design, modeling, documentation, and change control activities to meet performance, regulatory, and manufacturability requirements.
• Plan and execute packaging validation activities, including line trials, distribution testing, and analysis of test results and failure modes.
• Coordinate implementation of new or revised packaging into production with Manufacturing, Logistics, Quality, and supplier teams.
• Manage the execution of large Consumables Engineering programs, often at supplier sites, from onset through completion including requirements, estimation, planning, design, fabrication, testing, and validation.
• Expertise in scheduling with MS Project including Gantt chart development, resource estimation, and critical chain scenario planning.
• Monitor packaging quality metrics, including damage rates, rework, complaints, and supplier performance, and drive corrective actions where needed.
• Create internal and supplier dashboards, charts, and reaction plans based on analyzed data to monitor trends and program status.
• Maintain packaging libraries, specifications, digital records, and SharePoint repositories to ensure traceability and compliance.
• Implement continuous improvement ideas…