Senior NPI Engineer

Our Mission
SPAN is enabling electrification for all

We are a mission-driven company designing, building, and deploying products that electrify the built environment, reduce carbon emissions, and slow the effects of climate change.

• Decarbonization is the process to reduce or remove greenhouse gas emissions, especially carbon dioxide, from entering our atmosphere.
• Electrification is the process of replacing fossil fuel appliances that run on gas or oil with all-electric upgrades for a cleaner way to power our lives.

At SPAN, we believe in:

• Enabling homes and vehicles powered by clean energy
• Making electrification upgrades possible
• Building more resilient homes with reliable backup
• Designing a flexible and distributed electrical grid

The Role

SPAN is seeking a talented Sr. New Product Introduction (NPI) Engineer. You will play a crucial role in the development and introduction of new products. You will collaborate with cross-functional teams, including design, manufacturing, supply chain, quality and contract manufacturer, to ensure that products are designed for manufacturability and can be scaled efficiently. This role requires a hands-on approach, innovative thinking, and the ability to adapt quickly in a fast-paced startup environment.

This position will report directly to our Director of Manufacturing Engineering and be an integral part of the SCM Organization (Supply Chain & Manufacturing).

Responsibilities

• Process Development:
  Develop and implement manufacturing processes for new products, including tooling, fixtures, and automation where applicable.
• Bill of Materials (BOM) Development and Maintenance:
  Help maintain and update BOMs by owning new SKUs, adding and changing components, and ensuring accuracy.
• DFM/DFA:
  Ensure designs are optimized for manufacturability (DFM) and assembly (DFA), considering cost, quality, and efficiency.
• Process Documentation:
  Responsible for documentation, maintenance, and release of assembly and logistics process instructions.
• Cross-functional Collaboration:
  
  Work closely with the product management, quality, and supply chain teams to ensure smooth product launches and ramp-up.
• Continuous Improvement:
  Identify opportunities for process improvements and implement best practices to enhance product quality and reduce time-to-market.
• Supplier Interaction:
  Communicate with suppliers to assist in sourcing parts, resolving quality issues, and ensuring timely delivery of materials.
• Cost Optimization:
  Drive high-impact cost reduction through second sourcing, subassembly outsourcing, component count reduction, and creative redesigns.

About You

Required Qualifications

We are seeking a highly capable New Product Introduction Engineer who has:

• 6-8 years of well-rounded experience in various NPI functions, including manufacturing engineering, equipment engineering, and process engineering.
• Bachelor's degree in Mechanical Engineering or a related field. A Master's degree is a plus.
• Proficiency in CAD software (e.g., Solid Works, AutoCAD), and Arena PLM and SAP DMC.
• Self-starter with the ability to adapt, improvise, and problem solve. The ability to think strategically with confidence and speed in execution.
• Experience working with large CMs (Contract Manufacturers), preferably in the US, Mexico and Asia.
• Strong background in new product launch environments, with extensive experience bringing products from concept to first customer shipment.
• Ability to thrive in a fast-paced, ever-changing startup environment and manage multiple projects simultaneously.
• Deep breadth of experience working with contract manufactures and component suppliers ranging from finished goods assemblies to mechanical and electrical components.
• Enthusiasm for innovation and a strong desire to contribute to the development of cutting-edge products.
• Strong knowledge of continuous improvement methodologies.

Bonus Qualifications

• Experience with automation technologies and robotics in manufacturing processes to improve efficiency and scalability.
• Six Sigma Black Belt, or Lean Manufacturing certification.
• A demonstrated ability to develop NPI strategies and structures that yield long-term success in rapidly growing engineering environments.
• PCBA…