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Mechanical Engineer; Air Delivery System

Job in San Francisco, San Francisco County, California, 94199, USA
Listing for: Form Energy
Full Time position
Listed on 2026-06-17
Job specializations:
  • Engineering
    Mechanical Engineer, Engineering Design & Technologists, Systems Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 60000 - 80000 USD Yearly USD 60000.00 80000.00 YEAR
Job Description & How to Apply Below
Position: Staff Mechanical Engineer (Air Delivery System)

Requirements

  • Degree in Mechanical Engineering or related field;
    Bachelor's with 8+ years of industry experience in mechanical design of equipment, liquid or gas handling systems
  • Understanding of first-principles fluids modeling and experience optimizing designs for manufacturing and cost-down
  • Experience working in a manufacturing environment or with contract manufacturing vendors
  • Demonstrated experience optimizing mechanical design, fluid flow networks, and interdisciplinary interfaces of fluid systems
  • Sense of urgency and self-driven to hit difficult schedule targets
  • Direct experience in product development within an early-stage environment ramping into production
What the job involves
  • The Mechanical Engineering team at Form is focused on designing the battery cell, module, and full pack system that forms the foundation of our innovative utility-scale multi-day energy storage system
  • We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high-volume manufacturing at Form Factory
  • We're hiring a hands‑on Staff Mechanical Design Engineer to own the design of subsystems within our air delivery and management system
  • This is a critical safety system in Form’s iron‑air battery technology and it is vital to the system’s successful operation
  • In this role, you will play a key part in the product architecture and detailed design stages, first‑of‑a‑kind build activities, system verification, and design for cost
  • You can expect to build and verify analytical models of the system, lead prototyping efforts, and work closely with compliance engineers to achieve system safety certification
  • Architect, design, prototype, and test the air delivery system to meet critical performance requirements
  • Build and maintain air delivery flow system models that inform design architecture decisions
  • Fabricate and test first‑of‑a‑kind prototypes to validate system design choices
  • Consider ways to design the product for high-volume manufacturing and reduce product cost
  • Lead critical vendor engagements and collaborate with manufacturing engineers to transition system designs from prototype to high-volume production
  • Collaborate with the Electrical and Controls teams to optimize actuator and sensor integration
  • Mentor junior engineers and level up our mechanical engineering best practices
  • Champion safety, especially in the development of new laboratory processes
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