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Principal Mechanical Design Engineer

Job in San Francisco, San Francisco County, California, 94199, USA
Listing for: Acceler8 Talent
Full Time position
Listed on 2026-06-18
Job specializations:
  • Engineering
    Mechanical Engineer, Engineering Design & Technologists, Manufacturing Engineer, Systems Engineer
Salary/Wage Range or Industry Benchmark: 125000 - 150000 USD Yearly USD 125000.00 150000.00 YEAR
Job Description & How to Apply Below

Acceler8

Talent is proud to partner with a well-funded, VC-backed AI/networking hardware startup in the SF Bay area that’s redefining infrastructure for the world’s largest hyperscalers. Operating under a Joint Development Model (JDM), this company co-develops highly customized networking hardware, software, and optics solutions tailored to the evolving needs of large-scale AI workloads.

With over $600M in funding and rapid expansion underway, they're now looking to hire a Principal Mechanical Design Engineer to help shape the next generation of high-performance systems.

Responsibilities:

Mechanical Design: Develop chassis and line card designs that meet product, reliability, and scalability requirements.

Tolerance Analysis: Conduct 2D/3D tolerance studies for complex electro-mechanical assemblies.

Mechanical Solutions: Design parts using sheet metal, plastic, die-cast, and extrusion processes with attention to EMI, safety, and compliance.

3D Modeling & Documentation: Create CAD models (preferably in Creo), PCB outlines, and detailed drawings; manage BOMs, ECOs, and part numbers.

Cross-Functional Collaboration: Work with hardware, thermal, CAD, and manufacturing teams to align on requirements, solve issues, and manage risks.

Cooling & Supplier Support: Design cooling systems (liquid/forced-air) and coordinate with suppliers to ensure manufacturability.

Cable & Connector Design: Support OSFP/QSFP-DD/OSFP-XD connector and cable harness design for front panels and backplanes.

Qualifications:
  • B.S. or higher in Mechanical Engineering
  • 8+ years of mechanical design experience in telecom or data center hardware
Technical

Skills:
  • Proficient in Creo (preferred) and Solid Works
  • Strong understanding of EIA, ETSI, and OCP rack standards
  • Experience with OSFP/QSFP-DD/OSFP-XD connectors and backplane systems
  • Skilled in tolerancing for complex electro-mechanical assemblies
  • Familiar with NEBS testing and compliance (a plus)
Hands-On

Experience:
  • Mechanical design using sheet metal, molding, casting, and extrusion
  • Cable harness and cooling system (liquid/air) design
  • Comfortable with rework tools and mock-up fabrication
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