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Process Development Engineer
Job in
San Francisco, San Francisco County, California, 94199, USA
Listed on 2026-07-31
Listing for:
AEOLUS
Full Time
position Listed on 2026-07-31
Job specializations:
-
Engineering
Process Engineer
Job Description & How to Apply Below
We are seeking a Process Development Engineer to join our particle dispersion technology team. You will be responsible for the design and development of a major unit operation from concept through commercial scales. Come help us bring this groundbreaking technology to the world.
Key responsibilities- Design and scale up solids feed, heat transfer, fluids control, and monomer distribution systems
- Develop practical process operating windows through experimentation and computational modeling, where appropriate
- Establish system robustness, design a maintenance program, and prepare for field operations
- Collaborate with the aircraft engineering team to design systems against aerodynamic, thermal, electrical, and mass requirements
- Support field trials and experimentation
- Conduct failure analysis and root-cause investigations during development cycles
- Document design rationale, test protocols, and process specifications for manufacturing handoff
- BS in chemical engineering, mechanical engineering, or a related discipline
- 5+ years of hands-on industrial process design, build, scale-up, or manufacturing engineering experience
- Hands-on experience with any of the following: high-temperature process chemistry, reactor design, high-temperature thermal transfer fluids, continuous solids feeding systems, corrosion mitigation, or high-velocity gas mixing
- Demonstrated ability to work independently on cross-functional engineering problems and drive developmental progress through uncertainty elimination
- Strong technical communication skills with the ability to interface with teams in aircraft integration, atmospheric science, cloud microphysics, atmospheric sensing, government affairs, and related areas
- Comfort with experimental strategy, analytical design, instrumentation, and translating data into decisions
- Demonstrated lead experience with at least one complete design-build-decide cycle
- Familiarity with aircraft or aerospace operations, such as flight ops, certification, power budgets, or vibration environments
- Understanding of micron- and nanometer-scale particle chemistry, characterization, and dynamics
- Meaningful equity
- Full health, dental, and vision benefits
- In-person five days a week in San Francisco, CA
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