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Lead Process Engineer

Job in San Francisco, San Francisco County, California, 94199, USA
Listing for: D24 Search
Full Time position
Listed on 2026-08-29
Job specializations:
  • Engineering
    Process Engineer, Chemical Engineering
  • Manufacturing / Production
Salary/Wage Range or Industry Benchmark: 180000 - 260000 USD Yearly USD 180000.00 260000.00 YEAR
Job Description & How to Apply Below

My client is building the next generation of critical-material manufacturing: decentralized, automation- and AI-driven  mini mills  that extract and refine rare earth and precious metals, positioning itself as  the next Nucor and Glencore.  The first mill processes e-waste - riding the tailwind of a 2026 executive order banning e-waste export – with plans to expand into broader urban mining and eventually owned mineral deposits.

The mini-mill model is designed to be roughly 5x faster and 80% cheaper to stand up than centralized competitors.

Pre-seed, backed by Cantos Ventures (a top-ranked early-stage deep-tech fund), with commercial offtake contracts already worth tens of millions of dollars. The founding team combines computer science, machine learning, and robotics backgrounds, and is opening one of the first new domestic critical-materials processing facilities in 20-30 years, in the Bay Area.

One of our first senior process engineering hires (informally the  Head of Process Engineering ), owning plant development and the chemical production line — turning our refining chemistry into a functioning, scalable industrial process. Works hand-in-hand with the hardware team, spanning both R&D and production.

Requirements
  • 5-10+ years of hands-on process/chemical engineering experience at an elite, high-velocity manufacturer — SpaceX, Tesla, Anduril, Relativity Space, or a comparable space/defense/advanced-manufacturing or chemical-plant builder..
  • direct experience designing, building, or commissioning a functioning chemical production line/plant — not lab-only bench work.
  • Working knowledge of chemical/refining process design spanning both R&D and scale-to-production phases.
  • demonstrated career  slope  — fast progression into greater scope, not multiple years stalled in the same role.
Key Responsibilities
  • Own plant development and process/chemical engineering design for Andean's critical-material refining line.
  • Design and stand up the chemical production process — from R&D-stage chemistry through to a fully functioning production line.
  • Work closely with the hardware/mechanical team, since process and hardware development happen hand-in-hand.
  • Help build internal engineering processes and documentation as one of the company's first process hires.
  • Take on operational responsibilities
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