Flight Test Engineer

Flight Test Engineer

We are seeking a self-motivated Flight Test Engineer to join our team. The engineer will assist in the multi-functional product development of new designs while collaborating with other engineering disciplines and project personnel. The role involves working on multiple platforms and vehicles, supporting both ground and flight-testing operations.

Responsibilities and Duties:

• Provide testing and flight-testing support for company projects.
• Develop and maintain high-quality testing documentation.
• Represent testing interests when collaborating with project teams.
• Work with design engineers to develop engineering test strategies and specific test procedures for new and existing products.
• Collaborate with assembly and engineering personnel to test prototype units and ensure proper execution and documentation.
• Work with field service personnel and engineers to create test procedures addressing specific product issues observed in the field.
• Act as an engineering interface to resolve production test issues.
• Train personnel in proper testing techniques.
• Look for improvements throughout the testing process to reduce costs or improve test coverage.
• Support the creation of system requirements, trade studies, sub-component, and flight test plans.
• Coordinate with suppliers, internal and external integrated product teams.
• Provide manufacturing, component test, and ground/flight test support.
• Investigate and determine root cause of component failures and recommend corrective actions.
• Develop engineering drawings, schematics, and design specifications.
• Ensure circuit protection, isolation, redundancy, and fault tolerance for flight systems.
• Present results through technical drawings, written reports, and oral presentations to customers and senior project management.

Required

Qualifications and Skills:

• Bachelor's degree in Engineering or equivalent.
• 2-5 years of relevant engineering experience.
• Hands-on experience in a testing environment.
• Experience with power distribution systems theory, design, test, or analysis.
• Experience with electric motor and controller/inverter theory, design, test, or analysis.
• Able to work with high voltage (>500V).
• Understanding of structures, mechanisms, system layout, materials, and processes.
• Experience with data collection and reduction software (Lab View, Mat Lab).
• Proficiency with the Microsoft Office Suite (Word, Excel, PowerPoint).
• Experience with Solid Works and Solid Works PDM (or similar).
• Structural or thermal analysis of structures and systems.
• US Citizenship Required.

Desired

Qualifications and Skills:

• Master's degree in Aero or Mechanical Engineering or equivalent and/or 5+ years of experience.
• Familiarity with electronics testing.
• Experience with digital communication protocols such as SPI, Ethernet, and CAN bus.
• Experience in UAS design.
• Familiarity with Military standards for aircraft design and electromagnetic compatibility.
• Experience with metallic and composite design and analysis.
• Experience with design for manufacturing and advanced manufacturing processes.
• Hands-on experience working with machine shops, integrating prototype designs, and conducting validation tests.
• Strong organizational skills and attention to detail.
• Experience with supplier management and procurement (e.g., SOWs, RFPs, vendor management).
• Familiarity with Risk Management.
• Ability to work on DoD projects.

Comprehensive Benefits & Perks:

• Health & Wellness:
  Choose from three health, dental, and vision plans - including a 100% employer-paid option covering both employees and their families.
• Paid Time Off:
  Enjoy 120 hours of PTO, 80 hours accrued plus an additional 40 hours of holiday break pay in addition to Christmas Eve, Christmas Day, and New Year's Day off.
• Life Insurance: $25,000 employer-paid life insurance policy, with the option to purchase additional coverage for employees and their families.
• Supplemental Coverage:
  Access optional benefits such as Critical Illness, Hospital Indemnity, Accident Insurance, and Critical Illness with Skin Cancer coverage.
• Health Savings Account (HSA):
  Take advantage of a tax-advantaged HSA to manage medical expenses.
• Retirement Savings: 401(k) with a company match to support your financial future.
• Paid Holidays:
  Enjoy 9 paid holidays throughout the year.
• Work Environment: A casual dress code, complimentary snacks, and a welcoming company culture.
• Ideal
  
  Location:
  
  Work in an area that offers an outstanding quality of life - a perfect place to live, work, and play!

Company Overview:

Empirical Systems Aerospace, Inc (ESAero) is a leader in aerospace engineering, product development, and manufacturing, dedicated to delivering high-quality, innovative, and cost-effective solutions to the industry. We specialize in cutting-edge system design, rapid product development, precision manufacturing, comprehensive testing, and technology demonstrations to support the evolving needs of the aerospace community. Committed to excellence, on-time delivery, and continuous growth, we invest in infrastructure to expand our…