Sr Engineer, Automation​/Surgical Robotics - OTTAVA

Purpose

Johnson & Johnson RAD (Robotics and Digital) is seeking an experienced Senior Engineer, Automation Applications to architect, develop, and deploy scalable, next-generation automation across manufacturing operations. In this role, you will deliver end-to-end automation solutions—including robotic cells, semi-reconfigurable automated assembly, autonomous mobile robots (AMRs), smart workstations, and IoT-enabled workflows—ensuring robust system design, compliance, and seamless integration from the shop floor through OT/IT interfaces to enterprise digital platforms.

You will drive modular, cost-effective automation that improves throughput and cycle time, elevates quality and reliability, and increases production flexibility. The successful candidate brings deep hands‑on engineering capability, strong troubleshooting instincts, and the ability to lead technical decisions across cross‑functional teams and external partners.

• Own end‑to‑end delivery of automation solutions from concept through commissioning and handover (FAT/SAT, IQ/OQ where applicable, run‑at‑rate).
• Architect and implement semi‑automated to fully automated robotic solutions, including X‑Y Cartesian systems, robotic cells, EOAT, vision‑guided assembly, smart workstations for digital workers, and autonomous mobile robots (AMRs).
• Define functional specifications, URS/FRS, test plans, acceptance criteria, and commissioning documentation.
• Lead system design reviews and provide technical direction to internal teams and integrators; ensure modular, scalable, maintainable designs.
• Specify, integrate, and validate hardware and software: robots, PLCs, HMIs, safety controllers, vision systems, sensors, actuators, and industrial networks.
• Drive machine safety and risk assessments (guarding, interlocks, collaborative robot safety) and maintain EHS compliance documentation.
• Set up functional safety and standards compliance for robot cells and AMR operations (e.g., ISO 10218/TS 15066, ISO 13849/IEC 62061, ISO 12100).
• Implement OT/IIoT connectivity, edge devices and monitoring (equipment status, alarms, cycle time, OEE drivers); collaborate on dashboards and analytics.
• Develop and maintain automation standards, reusable libraries, and digital engineering artifacts (robot simulation, offline programming, digital twin where applicable).
• Partner with manufacturing, operations, quality, IT, and cybersecurity to drive solutions.
• Evaluate and manage partners and system integrators, including RFQ/SOW development, technical delivery, schedule tracking, and budget management for automation projects.

Required:

• Bachelor’s degree in Mechanical, Electrical, Mechatronics, Robotics, Computer, or Manufacturing Engineering.
• 5+ years delivering industrial automation and/or robotics solutions in manufacturing (medical device / regulated industries preferred).
• Hands‑on experience integrating industrial robots (ABB, KUKA, UR, Mecademic or similar): cell layout, EOAT, safety, cycle‑time optimization.
• PLC and controls experience (Rockwell/Allen‑Bradley, Beckhoff or similar), including troubleshooting motion, IO, and safety architectures.
• Familiarity with industrial networking and OT protocols (Ethernet/IP, OPC UA, MQTT) and basic network troubleshooting.
• Strong machine safety knowledge and experience with risk assessments and safe design practices.
• Systems engineering experience: URS/FRS, design specs, test plans, commissioning documentation.
• Experience with sensors and machine vision integration for inspection/guidance.
• Proven debugging and root cause analysis skills across mechanical, electrical, controls, and software interfaces.
• Experience with digital engineering tools (simulation/offline programming, cell emulation, digital twins) to de‑risk deployments.
• Familiarity with lean manufacturing and Continuous Improvement methods (Value stream mapping, DMAIC, Kaizen) and using data to drive improvements in OEE, throughput, quality and yield.
• Vendor management experience including RFQ development, technical evaluation, and oversight of integrator build/verification.

Preferred:

• Experience delivering automation in regulated environments (e.g., medical…