Senior Hardware Validation & Failure Analysis Engineer

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We are seeking a highly skilled Senior Hardware Validation & Failure Analysis Engineer to lead hardware validation, system bring-up, failure analysis, and product sustainment activities across complex computing and embedded hardware platforms. In this role, you will be responsible for evaluating product performance throughout the product lifecycle, from pre-silicon validation and post-silicon bring‑up to manufacturing support, field issue resolution, and long‑term product sustainment.

The ideal candidate combines deep technical expertise in hardware debugging, root cause analysis, and system‑level validation with a hands‑on approach to troubleshooting and cross‑functional collaboration. You will work closely with hardware design teams, manufacturing partners, suppliers, and quality organizations to ensure product reliability, manufacturability, and customer satisfaction.

Hardware Validation & Product Bring‑Up

• Lead hardware validation activities for new product introductions, including pre‑silicon and post‑silicon validation and system bring‑up.
• Support hardware development teams during platform bring‑up and identify design risks, performance issues, and integration challenges early in the development cycle.
• Develop and execute validation plans to verify hardware functionality, reliability, and performance.
• Characterize and validate critical subsystems and components, including power delivery, memory, high‑speed interfaces, and programmable devices.
• Perform voltage, frequency, signal integrity, and performance characterization at both system and component levels.

Failure Analysis & Root Cause Investigation

• Conduct comprehensive hardware failure analysis on field returns, manufacturing failures, and customer‑reported issues.
• Perform hands‑on debugging and troubleshooting at the system, board, and component levels to isolate root causes.
• Utilize both non‑destructive and destructive failure analysis techniques to identify electrical, mechanical, and manufacturing defects.
• Analyze field failure data and identify trends related to PCB, PCBA, component, and mechanical failures.
• Drive corrective and preventive actions to improve product quality and reliability.

Product Sustainment & Manufacturing Support

• Oversee hardware performance and reliability following first customer shipment (FCS) and throughout the product lifecycle.
• Support sustainment efforts for existing and newly released products, including troubleshooting, repair, rework, and component replacement.
• Collaborate with manufacturing, quality, and field support teams to resolve escalated product issues.
• Provide technical leadership for manufacturing yield improvement initiatives and production issue resolution.
• Partner with contract manufacturers and OEM partners to optimize manufacturing processes and improve product quality.

Design Improvement & Cross‑Functional Collaboration

• Work closely with hardware designers, mechanical engineers, manufacturing teams, suppliers, and vendors to resolve complex technical issues.
• Recommend hardware, software, mechanical, and manufacturing process improvements based on validation findings and failure analysis results.
• Support component qualification activities, including alternate source qualification and component substitutions.
• Collaborate with product management and business stakeholders to understand customer requirements and translate them into technical solutions.
• Com…