Senior Design Engineer - Mechanical Flight Controls

Senior Design Engineer - Mechanical Flight Controls

Company:
The Boeing Company

Boeing Commercial Airplanes (BCA) is seeking a Senior Design Engineer (Level
4) specializing in Mechanical Flight Controls to join our Out-of-Production (OoP) Mechanical (Mech) Systems Design Engineering (DE) team based in Seal Beach, CA. This role is integral to our commitment to safety and compliance with FAA regulations. The ideal candidate will possess a deep understanding of design principles, aircraft performance, and regulatory requirements, ensuring that our aircraft meet the highest safety standards.

• Works with the OoP Chief Program Engineer (CPE) office as the Responsible Engineer on Continued Operational Safety Program (COSP) and Safety Related Problem (SRP) projects.
• Supports BCA Production, BGS Modifications, BGS Boeing Converted Freighter program and Engineering changes for OoP aircraft.
• Supports BGS Spares (ELRs, SDTs and Interchange abilities).
• Provides design solutions to the Service Engineering team for BCS and other fleet issues.
• Willing and able to travel 10% of the time domestically and internationally.
• Performs new detail design and participates in troubleshooting and resolution of in-service issues.
• Supports the development and documentation of airplane components such as gearboxes, cable system components, pilot controls (column, wheel, rudder pedals, switches, etc.), torque tubes, linkages, ball‑screws, and various sensor types.
• Opportunities for mechanical engineering engagement in Flight Controls and Mechanical Systems include work in Primary Flight Controls (pilot controls, elevators, horizontal stabilizer, rudder, ailerons, and spoilers/speed‑brakes), High Lift Systems (leading edge flaps or slats, and trailing edge flaps).
• Works to ensure world‑class Mechanical Systems by collaborating with other organizations such as Aerodynamics Performance and Stability & Control, Structures, Flight Deck Crew Operations, Pilots, Electrical Systems, Systems Stress, Customer Services & Airline Customers, Factory and Flight Line Operations, Supplier Management, Airplane Safety and many others.
• Requirements definition, conducting various types of analysis, use of CAD/CAM systems such as CATIA, and math modeling with tools such as Simulink and EASY
  5.
• Conducts or participates in design reviews as an SME, formulates path forward with findings and prepares technical presentations for executive review boards of potential safety items.
• Engages in supplier coordination, defines verification methods such as component, system‑level and airplane‑level testing, and participates in that testing.
• Participates in activities related to certification of Boeing products with regulatory agencies.
• Ensures the position meets U.S. export control compliance requirements; requires a “U.S. Person” as defined by 22 C.F.R. §120.62.
• Position is expected to be 100% onsite at Seal Beach, CA.

• Bachelor of Science degree in Engineering, Engineering Technology (including Manufacturing Technology), Computer Science, Data Science, Mathematics, Physics, Chemistry or non‑US equivalent qualifications directly related to the work statement.
• 9+ years of experience in related engineering roles (Mechanical Flight Controls within the aerospace industry, specifically in commercial airplane programs).
• 3+ years of experience using CATIA V5, ENOVIA, and/or DELMIA.
• 2+ years of experience with commercial aircraft program.

• 14+ years of experience in Mechanical Flight Controls or related engineering roles within the aerospace industry, specifically in commercial airplane programs with credentials to recognize candidate as an SME and industry expert.
• Current Boeing Designated Expert (BDE), Technical Lead Engineer (TLE), or Design Approval Engineer (DAE).
• Advanced degree in Engineering or a related field.
• Good verbal and written communication skills.
• Experience presenting to senior leadership.
• Strong collaborative skills to deal with multiple team functions.
• Experience reviewing/approving Service Bulletins.
• Willingness to expand into technical areas without prior experience.

Seal Beach, CA (100% onsite).