Senior Structural Design Engineer - TeraWave
Listed on 2026-02-20
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Engineering
Aerospace / Aviation / Avionics, Mechanical Engineer, Engineering Design & Technologists, Systems Engineer
Application close date:
Applications will be accepted on an ongoing basis until the requisition is closed.At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We're working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!
This role is part of Tera Wave, a satellite communications network designed to deliver symmetrical data speeds of up to 6 Tbps anywhere on Earth.This network will service tens of thousands of enterprise, data center, and government users who require reliable connectivity for critical operations.
The role is part of the In-Space Systems business unit, which is focused on addressing two of the most compelling challenges in spaceflight today: space infrastructure and increasing mobility on-orbit.
As part of a growing, hardworking, and curious team of design engineers, you will be deployed to programs that shape the future of Blue Origin. Your skill in the design and analysis of spacecraft structures, as well as your ability to deliver safe, reliable, ready to install hardware that meets requirements, while doing so within the allocated cost and schedule requirements, will lead to a rewarding career with Blue Origin.
Special Mentions:
Relocation assistance may be available for this position
Travel expectations:
Up to 15% travel may be required for supplier visits, testing activities, and technical reviews
Responsibilities include but are not limited to:
Design & Development
Lead development of structural and mechanical subsystems throughout the entire design cycle, including conceptual and detailed design, trade studies, structural analysis, development testing and qualification
Generate 3-D models, component drawings, assembly drawings, and interface control documents
Create documentation for assembly and testing of development and flight hardware
Participate in subsystem level testing including planning, execution, data reduction and analysis
Manufacturing & Production
Develop component specifications and manage suppliers
Coordinate and oversee manufacturing and production activities
Facilitate the development and purchase of new equipment and tooling
Collaborate with cross-functional teams to produce world class aerospace hardware
Technical Leadership
Lead design reviews and technical gate reviews
Mentor junior engineers in structural design principles and best practices
Develop innovative solutions to complex structural challenges
Ensure designs meet all requirements for performance, safety, and reliability
Minimum Qualifications:
Bachelor of Science degree in engineering
Minimum of 7 years of experience in design & development of large aerospace structures
Knowledge in material selection, compatibility, and manufacturing techniques
Strong mechanical design and integration skills using 3D CAD software
Comprehension of classical stress analysis methods
Familiar with application of GD&T (ASME Y14.5) and variation analysis
Experience leading a team of engineers
Proven track-record of managing projects to meet schedule, budget, and technical performance metrics
Preferred Qualifications:
Ability to apply structural mechanics principles and develop designs using hand calculations and finite element analysis
Proficiency in Creo (Pro/E) Wildfire 5 or greater, Windchill 10
Expertise with analysis codes:
Nastran, ANSYS, Optistruct, LS/Dyna, AbaqusKnowledgeable in metallic and composite design and analysis considerations
Experience with rapid development techniques for hardware
Familiarity with systems engineering practices, manufacturing fabrication and assembly processes, and quality control
Experience with Optimization and DOE methods as applied to design, analysis, and testing
Experienced with fabrication of composite primary structures for aerospace
Experience working in a cross-functional team responsible for selecting materials, manufacturing processes, and developing the design to produce world-class engineered products
Proven experience developing manufacturing processes for transition to production
Compensation Range for:
CA applicants is $ - $WA applicants is $ - $Other site ranges may differ
Culture Statement
Don't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway.
You may be just the right candidate for this or other roles.
Export Control Regulations
Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S.as a refugee or granted asylum.
Background Check
Required for all…
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