Sr Controls Technician
Listed on 2026-08-22
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Trades / Skilled Labor
Maintenance Technician / Mechanic, Electrician/ Electrician Installation
SR. Controls Technician
We're looking for a skilled SR. Controls Technician to support and enhance the reliability of automated production equipment in a fast-paced, 24/7 manufacturing environment. You'll be the go-to expert for electrical and automation troubleshooting, ensuring minimal downtime and maximum efficiency. This role requires strong mechanical/electrical aptitude, a keen attention to detail, and the flexibility to work rotating shifts and on-call hours, with approximately 10% travel for training or support at other sites.
Key Responsibilities- Troubleshoot and resolve complex automation and electrical control issues.
- Act as the lead troubleshooter for higher-level electrical issues on your shift.
- Install, maintain, and repair control system components (PLCs, HMIs, VFDs, sensors, etc.).
- Provide on-shift training on control systems to maintenance and operations staff.
- Support the Lockout/Tagout (LOTO) program, including audits and training.
- Monitor and resolve significant downtime events; drive root cause problem solving.
- Assist with preventive and predictive maintenance programs.
- Coordinate hardware upgrades and procurement for control systems.
- Maintain plant control systems for mixers, conveyors, compressors, pumps, and more.
- Daily monitoring and maintenance of key utilities (chillers, compressors, fire systems).
- Execute and document work orders, including preventive maintenance tasks.
- Support equipment installations, calibrations, rebuilds, and mechanical/electrical repairs.
- Collaborate with engineers and technicians to continuously improve system performance.
- Maintain and update technical skills, including hardware/software troubleshooting.
- Ensure compliance with OSHA regulations, safety procedures, and internal policies.
- Perform other related duties and projects as assigned.
Required:
High School Diploma or GED and either:
- A degree from a technical school or industrial maintenance certifications (PLC, Machine Logic), or
- 3+ years of relevant experience in an industrial controls environment.
Experience with Allen-Bradley systems.
Strong working knowledge of:
- PLCs, HMIs, VFDs, AC/DC drives and sensors.
- Electrical codes (e.g., NEMA), OSHA/industrial safety protocols.
- CMMS systems, SAP, and Microsoft Office applications.
Ability to interpret mechanical/electrical schematics and drawings.
Skilled in using electrical troubleshooting tools and techniques.
- Strong communication and interpersonal abilities.
- Critical thinking and problem-solving mindset.
- A collaborative, team-first approach with a willingness to share knowledge.
Work is performed primarily in a manufacturing environment with exposure to:
- Variable temperatures (including ambient and outdoor conditions).
- Industrial noise, dust, chemicals, and mechanical hazards.
- Moving machinery and equipment with pinch points.
Full-time, on-site role with rotating overtime/on-call needs.
Schedule:
Typically Monday–Friday, with flexibility based on operational needs.
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