Staff Engineer of Manufacturing Quality

Staff Engineer Of Manufacturing Quality

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.

Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today's world demands.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter.

At Rehlko, our team members are the essential energy that powers our organization's success. We are committed to fostering a safe and sustainable work environment where safety is everyone's responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

The Staff Engineer of Manufacturing Quality will lead and elevate our incoming material quality processes. This is a critical leadership role responsible for ensuring that all incoming components meet the highest standards of quality, reliability, and compliance. This role will also be responsible for building the incoming inspection process for the Mosel plant.

In this Staff Engineer of Manufacturing Quality position, you will oversee inspection operations across multiple shifts, own the Material Review Board (MRB) process, and drive continuous improvement initiatives that enhance supplier quality and internal efficiency. You'll play a key role in strengthening inspection systems, developing team capability, and partnering cross-functionally to deliver best-in-class quality outcomes.

This opportunity is ideal for a quality engineering leader who thrives in a hands-on environment, enjoys building robust systems, and is passionate about driving measurable improvements.

• Work mode: onsite Monday-Friday
• Location:
  
  MOSEL--N7650 County Rd LS, Sheboygan, WI, 53083

Leadership & Team Development

• Lead daily operations of 1st and 2nd shift inspection teams, ensuring effective staffing, training, and performance management
• Provide technical leadership and mentorship to inspectors, strengthening capabilities in metrology, gaging, and inspection techniques
• Oversee rework activities, ensuring safe, compliant, and efficient execution

Incoming Inspection Excellence

• Own and continuously improve incoming inspection processes, including workflows, standards, and data collection methods
• Implement advanced inspection and measurement methodologies using MSA, statistical analysis, and appropriate gaging systems
• Evaluate and select inspection tools and technologies while ensuring calibration and gage R&R compliance
• Support inspection readiness for new product introductions, supplier launches, and engineering changes

Nonconformance & MRB Leadership

• Own the Material Review Board (MRB) process for nonconforming incoming materials, ensuring timely disposition and accurate inventory control
• Lead containment, root cause analysis, and corrective action efforts for supplier-related quality issues
• Coordinate rework processes, including routing, verification, and closure of nonconforming material

Quality Systems & Continuous Improvement

• Drive improvements to inspection processes to reduce variation and improve first-pass yield
• Apply Lean, Six Sigma, SPC, and MSA tools to enhance quality performance and operational efficiency
• Partner with Supplier Quality to provide actionable data, trends, and insights to improve supplier…