Senior Engineer – Mechanical Engineering

Overview

The Senior Engineer – Mechanical Engineering designs, analyzes, modifies, tests, and prepares tools, engines, machines and other mechanically functioning equipment. This role supports a design team focused on the development of next-generation UAV systems and subsystems, from conceptual to detailed design, including building and testing.

• Design structural components, electro-mechanical systems, payload mechanical design, ground equipment, launching systems, flight control actuators integration, and thermal analysis.
• Develop prototype hardware, tooling and fixtures; read and interpret blueprints, technical drawings, schematics and computer-generated reports.
• Assist project managers with planning and scheduling of engineering work; confer with engineers and other personnel to implement procedures, resolve malfunctions, and provide technical information.
• Develop manufacturing drawings and bills of materials for components and assemblies using industry drafting standards.
• Research and analyze customer design proposals, specifications, manuals and data to evaluate feasibility, cost and maintenance requirements.
• Support design reviews, assist with planning and scheduling, and support manufacturing and suppliers with production of components and assemblies.
• Resolve a wide range of issues creatively while applying company policies and procedures; complete tasks within project schedule and budget.
• Demonstrate understanding of the specialization of the role and research/re-engineer to propose alternate solutions to complex issues; work on problems of diverse scope and impact project costs and schedules.
• Provide clear, actionable instructions and guidance to junior engineers and cross-functional team members.

• 5–8 years of experience designing complex mechanical systems with demonstrated hardware transition.
• Bachelor’s degree in Mechanical or Aerospace Engineering or equivalent combination of education, training and experience.
• Experience designing parts such as machined parts, simple composite parts, plastic injection molded parts, sheet metal parts, wire assemblies, and mechanical assemblies.
• Hands-on building/prototyping experience related to lightweight miniature robotic systems or similar.
• Experience designing electro-mechanical systems with thermodynamic constraints.
• Proficiency in mechanical engineering processes and design/analysis tools; proven ability to create engineering drawings compliant with ASME Y14.100, Y14.5 and related ASME Y14 standards.
• Proficient in Solid Works and office software (e.g., MS Office).

• Ability to work independently with minimal supervision; collaborative and able to share ideas and seek feedback.
• Thrives in a fast-paced, deadline-driven environment; shows initiative and drive; takes ownership of work products.
• Strong problem-solving, analytical, interpersonal and communication skills; demonstrates teamwork and a focus on collective success.

Ability to work in an office environment (constant) and in a manufacturing environment (occasional). Must be able to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (constant).

Clearance Level: No clearance required. ITAR/EAR compliance:
Some positions require U.S. person status or export license approval. This position is subject to ITAR/EAR regulations; eligibility will be verified as part of the employment process.

Compensation and Benefits:
The salary range for this role is $100,500 – $153,250. AV offers a comprehensive benefits package (medical, dental, vision, 401(k) with company matching, a 9/80 work schedule and paid holiday shutdown). For more information about benefits, visit

EEO Statement:
Aero Vironment is an Equal Opportunity Employer and considers applicants without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.