Combustion and Thermal System Engineer

The Combustion & Thermal Systems Engineer responsible for the engineering, reliability, optimization, compliance, and continuous improvement of heat treat and hot work furnace systems. This role serves as the subject matter expert for combustion systems, pyrometry, controls, instrumentation, and thermal processing equipment. The engineer will lead efforts to improve furnace performance, reduce downtime, ensure AMS
2750 compliance, support aerospace customer requirements, and execute capital and process improvement projects that enhance operational efficiency and product quality.

• Provide engineering leadership for all combustion, thermal processing, and furnace control systems throughout the facility.
• Design, analyze, troubleshoot, and optimize industrial combustion systems, burners, gas trains, airflow systems, and thermal profiles.
• Serve as the facility's technical authority for AMS
  2750 compliance, Temperature Uniformity Surveys (TUS), System Accuracy Tests (SAT), and calibration programs.
• Develop engineering standards, preventative maintenance strategies, and reliability improvement initiatives for all thermal processing equipment.
• Conduct root cause analyses of furnace failures, quality escapes, and equipment downtime, implementing corrective and preventive actions.
• Lead furnace modernization projects, control upgrades, instrumentation improvements, and automation initiatives.
• Analyze furnace performance data and establish KPI metrics related to uptime, cycle performance, and process capability.
• Partner with Quality, Operations, Engineering, and Maintenance teams to maintain Nadcap accreditation and customer requirements.
• Specify, select, and validate instrumentation, thermocouples, sensors, gas analyzers, PLCs, and control systems.
• Review and approve technical and compliance documentation.
• Manage outside contractors and OEM service providers supporting furnace maintenance and major repairs.
• Support customer, regulatory, and Nadcap audits as the technical representative for thermal processing systems.
• Identify and execute cost reduction, energy efficiency, and process optimization opportunities.
• Lead capital expenditure projects from concept through implementation, commissioning, and validation.
• Other duties as assigned

• Advanced understanding of combustion engineering, heat transfer, thermodynamics, and thermal processing.
• Expertise in industrial heat treat furnace design, operation, troubleshooting, and optimization.
• Strong working knowledge of AMS
  2750, NFPA
  86 Code, Nadcap requirements, and aerospace heat treating standards.
• Experience with PLC programming, HMI systems, industrial controls, data acquisition systems, and instrumentation.
• Ability to interpret electrical schematics, PIDs, combustion drawings, and mechanical layouts.
• Proficiency in root cause analysis methodologies including 5-Why, Fishbone, and Failure Mode and Effects Analysis (FMEA).
• Knowledge of process control theory, calibration methodologies, and statistical process control concepts.
• Experience utilizing CMMS systems and reliability-centered maintenance practices.
• Intermediate application of Microsoft Office Programs (Excel, Outlook, Teams)

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Chemical Engineering, Materials Engineering, or related engineering discipline.
• Minimum 5-7 years of experience supporting industrial thermal processing equipment, combustion systems, or aerospace heat treat operations.
• Professional Engineer (PE) license desired
• Six Sigma Green Belt or Black Belt certification desired
• Experience with in aerospace manufacturing, forging, heat treating, or metallurgical processing environments desired
• Demonstrated experience leading capital equipment installations and process improvement projects desired

• Furnace uptime and reliability improvements.
• Reduction in pyrometry and compliance findings.
• Reduction in maintenance and operating costs.
• Successful completion of capital and modernization projects.
• Improved process capability and product quality.
• Maintenance of customer and Nadcap compliance requirements.

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly…