Controls Engineer

Controls Engineer

We are seeking a motivated Controls Engineer to design, develop, and commission automated machine control systems for manufacturing environments. The role focuses on PLC and high-level control programming, electrical and schematic design, HMI development, and continuous improvement of machine performance and reliability. The ideal candidate will have hands-on experience with robotics, Beckhoff/TwinCAT or similar platforms, structured text, object-oriented approaches, and test-driven development practices to deliver robust automation solutions that maximize OEE.

Key Responsibilities

• Design, program, and commission PLC and motion control systems for automated machinery using TwinCAT/Beckhoff and other PLC platforms.
• Develop control logic using structured text and apply object-oriented programming (OOP) principles and test-driven development (TDD) where appropriate to improve reliability and maintainability.
• Create and maintain HMI screens, operator interfaces, and supervisory controls to ensure safe and efficient operation.
• Produce and review electrical schematics, wiring diagrams, and panel layouts using AutoCAD or similar electrical CAD tools; support electrical design and component selection.
• Integrate robotics and peripheral devices (sensors, actuators, servos) into machine control architectures and collaborate with mechanical and manufacturing teams.
• Perform factory acceptance tests (FAT), site acceptance tests (SAT), and on-site commissioning and troubleshooting to validate system performance.
• Implement diagnostics, logging, and OEE monitoring to identify improvement opportunities and support data-driven optimization.
• Write clear technical documentation, software comments, and maintenance procedures for handover to operations and service teams.
• Provide hands-on support for maintenance, root-cause analysis, and change control during production ramp-up and lifecycle support.
• Adhere to safety standards, regulatory requirements, and best practices for electrical and control system design.

Qualifications

• Bachelors degree in Electrical Engineering, Mechatronics, Controls Engineering, or related field (or equivalent experience).
• 3+ years of professional experience designing and programming industrial control systems for automated machinery or manufacturing lines.
• Strong experience with PLC programming languages, especially structured text (ST), and familiarity with IEC 61131-3 standards.
• Hands-on experience with Beckhoff/TwinCAT platforms (Backhoff experience acceptable), PLC/HMI integration, and electrical schematic interpretation.
• Proven knowledge of object-oriented design principles and test-driven development (TDD) applied to control software.
• Experience integrating robotics, motion control, servos, encoders, and safety devices into control systems.
• Proficiency with HMI development, OEE monitoring, and implementing machine diagnostics and logging.
• Skilled in electrical design and schematic creation using AutoCAD or equivalent E-CAD tools.
• Familiarity with industrial communication protocols (Ether Net/IP, EtherCAT, Modbus, PROFINET) and networked control architectures.

Benefits

• Medical, Dental, Vision
• FSA, HSA, Disability
• 401(k)
• PTO & Holidays (even during Christmas
  - New Years)
• Teeth Whitening Discounts
• Educational Assistance
• Onsite Gym
• Company and Family Friendly events