Mechanical Engineer

Mechanical Engineer

Location:

On-site, State College, PA

Metal additive manufacturing technology is evolving quickly from a niche tool used primarily in university research to an industry tool for developing and manufacturing products faster and more cheaply. Xact Metal, headquartered in State College, PA, is making metal additive manufacturing systems affordable for small- to mid-sized companies that need prototyping, tooling, and part manufacturing but could not previously afford metal powder-bed fusion systems.

The Mechanical Engineer will design new printers and associated components and improve their manufacturing by applying engineering principles and procedures, standard test methods and instrumentation, and knowledge of material characteristics and manufacturing best practices, to ensure the company produces and delivers world-class 3D printing systems in accordance with customer/project specifications, budget, quality control standards, and delivery expectations.

Overall responsibilities include, but are not limited to, the following:

• Design, evaluate, and validate mechanical, electromechanical, and opto-mechanical products and systems by developing and testing specifications and methods.
• Study customer requirements, research and test manufacturing and assembly methods, and solicit observations from printer users.
• Develop manufacturing processes by designing and modifying equipment to fabricate, build, assemble, and install components.
• Ensure system and product quality by designing testing methods, testing finished product and system capabilities, and confirming fabrication, assembly, and installation processes.
• Prepare product reports by collecting, analyzing, and summarizing information and trends.
• Provide engineering information by answering questions and requests.
• Maintain product compliance with government regulations, including laser safety, CE, etc.
• Keep equipment operational by coordinating maintenance and repair services; following manufacturer’s instructions and established procedures; and requesting special services.
• Complete projects by training and guiding technicians.
• Assist with purchasing materials and equipment, and ensure production procedures use materials/inventory efficiently.
• Contribute to team effort by accomplishing related results as needed.

• Bachelor’s degree in mechanical engineering or equivalent experience.
• Experience working in mechanical engineering.
• Experience with product development, including hands‑on prototyping, concept development, and mechatronics system integration.
• Superior computer skills, with solid experience in CAD (Solid Works preferred) and CAE/FEA tools.

• Passion for 3D printing.
• Work experience in Additive Manufacturing/3D Printing.
• Hands‑on experience and passion for machine and system design.

The physical requirements described here are representative of those that an employee must meet to successfully perform the essential functions of this job.

• Dual Settings: Work is primarily performed in an office environment, with regular duties conducted in a light manufacturing setting.
• Environmental Hazards: Regular exposure to loud noises and hazardous materials, including laser technology.
• Safety Adherence: Strict adherence to safety protocols and the consistent use of personal protective equipment (PPE) is required.

• Stationary Work: Ability to remain in a stationary position for up to 50% of the work day.
• Mobility & Stamina: Ability to bend, climb stairs, and stand or walk continuously for up to 75% of the work day.
• Workspace Navigation: Freedom of movement…