Controls Engineer – Automation & PLC Systems
Job in
Sterling Heights, Macomb County, Michigan, 48310, USA
Listed on 2026-06-03
Listing for:
HTC Global Services
Full Time
position Listed on 2026-06-03
Job specializations:
-
Engineering
Automation Engineering, Electrical Engineering, Manufacturing Engineer, Robotics -
Manufacturing / Production
Automation Engineering, Electrical Engineering, Manufacturing Engineer, Robotics
Job Description & How to Apply Below
Overview / Summary
We are seeking an experienced Controls Engineer to support manufacturing operations through the development, troubleshooting, and improvement of automation and control systems. The ideal candidate will have strong PLC programming and troubleshooting experience, along with exposure to robotics, manufacturing automation, and industrial control systems.
Key Responsibilities- Develop and implement improvements to control systems and equipment using Factory Information Systems (FIS) data
- Lead problem-solving activities related to equipment performance issues
- Troubleshoot equipment, automation, robotics, and control system downtime issues
- Coordinate resources to identify root causes and implement corrective actions
- Assist in training manufacturing personnel and plant electricians
- Support integration of controls into IT and manufacturing systems
- Use plant monitoring software to review equipment cycle times and performance
- Review and coordinate project installations
- Reprogram equipment for engineering changes and process improvements
- Maintain backups for machinery and automation programs
- Program new automation, machinery, material handling systems, and robots
- Participate in equipment safety evaluations and risk assessments
- High School Diploma or GED
- 5+ years of related controls engineering experience
- Experience with:
- Error proofing
- Programmable Logic Controllers (PLC)
- Troubleshooting and problem solving
- Good Manufacturing Practices (GMP)
- Familiarity with Microsoft Office Suite (Excel, PowerPoint, Outlook)
- Experience with PLC controllers such as Siemens, Rexroth, and Allen-Bradley
- Strong leadership, interpersonal, teamwork, and communication skills
- Ability to work collaboratively with maintenance teams, vendors, and process teams
- Bachelor’s degree in Engineering
- Experience with:
- Lean Manufacturing
- Six Sigma
- Electrical systems
- Robotics and automation
- Siemens Step 7 and TIA Portal programming/troubleshooting
- Siemens power line and solution line configuration/programming
- Machining and automation equipment controls troubleshooting
- Familiarity with UL508A requirements and NFPA
79 standards - Strong written and verbal communication skills
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