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Mechanical Engineer

Job in Sterling, Loudoun County, Virginia, 20166, USA
Listing for: PrideStaff
Full Time position
Listed on 2026-06-01
Job specializations:
  • Engineering
    Mechanical Engineer, Aerospace / Aviation / Avionics
Salary/Wage Range or Industry Benchmark: 90000 - 140000 USD Yearly USD 90000.00 140000.00 YEAR
Job Description & How to Apply Below
Our client, an innovative leader in advanced materials and next-generation technology, is seeking a Mechanical Engineer to drive the development of first-of-their-kind mechanical systems!

Location:

Sterling, VA
Compensation: $90,000 - $140,000 DOE

Schedule:

Mon-Fri, standard business hours.

Responsibilities:
  • Lead the mechanical design of complex assemblies from initial concept through high-fidelity prototyping.
  • Perform structural, thermal, and modal analysis (FEA) to validate design integrity before physical builds.
  • Design and execute rigorous test protocols to characterize material performance and system reliability under extreme environments.
  • Partner with expert machinists and technicians to rapidly iterate on designs, utilizing additive manufacturing and advanced materials to solve "impossible" engineering challenges.
  • Manage the technical lifecycle of R&D programs, ensuring design intent is maintained from the research phase through low-rate initial production (LRIP).
  • High-Level Stakeholder Interface:
    Translate complex engineering data into technical reports and design reviews for government stakeholders and program partners.
Qualifications:
  • Education:

    B.S. in Mechanical Engineering, Aerospace Engineering, or a related field (M.S. preferred).
  • Experience:

    3+ years in a Design/Development or Product Research environment.
  • CAD Mastery:
    Expert-level proficiency in 3D CAD (Solid Works preferred), with a focus on complex surfacing, assembly management, and simulation tools.
  • First Principles Thinking: A strong understanding of mechanics of materials, heat transfer, and dynamics.
Preferred Technical Skills :
  • Simulation Expertise:

    Experience with FEA/CFD software (Ansys, Abaqus, or Solid Works Simulation).
  • Material Science:
    Experience working with advanced composites, exotic alloys, or specialized coatings.
  • Prototyping:

    Experience with 3D printing (SLA/SLS/DMLS) and rapid-turn fabrication techniques.
  • GD&T:
    High proficiency in Geometric Dimensioning and Tolerancing to ensure R&D prototypes meet exact performance specs.
  • Clearance:
    Active Secret or Top Secret clearance is a major plus.
Compensation / Pay Rate (Up to): $90,000.00 - $ Per Year
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