Mechanical Engineer
Job in
Sterling, Loudoun County, Virginia, 22170, USA
Listed on 2026-07-06
Listing for:
Torrey Holistics
Full Time
position Listed on 2026-07-06
Job specializations:
-
Engineering
Mechanical Engineer, Product Engineer, Manufacturing Engineer
Job Description & How to Apply Below
We are recruiting mechanical engineers who want to build real systems, solve hard physical problems, and move fast enough to meet the timelines defense technology demands. The battlefield waits weeks, not years.
The right person for this role has strong mechanical engineering depth and enough curiosity, range, and practical ability to work across the rest of the product development stack. You may be strongest in mechanical design, product architecture, thermal management, ruggedization, enclosures, fixtures, mechanisms, or manufacturing, but you want to understand how the whole machine works.
At Kform, you will not be trapped in a narrow lane. You will design, prototype, test, troubleshoot, document, and improve real hardware. You will work with engineers, technicians, machinists, suppliers, quality teams, customers, and production teams. You will learn the full scope of product development because you will be close to the work from idea to prototype to production.
This is one of the few places where mechanical engineers get to build things that matter, learn fast, and help strengthen American industrial capacity for defense.
The Role You will lead the mechanical design, prototyping, testing, and production readiness of complex hardware products for defense and dual-use customers. You will bring strong technical depth in mechanical engineering while working across electrical, embedded software, manufacturing, quality, and test domains.
This is a hands-on engineering role. You should be comfortable moving between:
CAD Prototypes
Machine shops
Test benches
Inspection tools
Supplier conversations
Production feedback
Customer requirements
We want people who read trade magazines, watch factory walkthroughs on You Tube, take things apart, study how products are made, and learn difficult skills because they cannot help themselves.
What You Will DoLead the mechanical design and development of complex hardware products, including:
Mechanical assemblies
Enclosures and ruggedized systems
Brackets, mounts, panels, and structural components
Thermal management features
Mechanisms and interfaces
Fixtures and tooling
Test equipment
Production-ready components
Create detailed mechanical designs, drawings, assemblies, and technical documentation in Solid Works.
Translate customer requirements, system constraints, and field-use conditions into practical mechanical designs.
Work across disciplines to understand how mechanical, electrical, software, manufacturing, and quality decisions affect the final product.
Design around real-world constraints, including:
Packaging Weight Thermal performance
Environmental exposure
Shock and vibrationEMI and shielding considerations
Assembly sequence
Serviceability
Cost and lead time Rapidly prototype proof-of-concept designs using practical engineering judgment, fabrication tools, test equipment, and hands-on iteration.
Build, assemble, inspect, and troubleshoot prototypes and production-intent hardware.
Plan and execute testing to validate:
Fit and function
Structural performance
Durability
Thermal behavior
Manufacturability
Assembly process
Safety and reliability
Analyze test results, identify failure modes, and drive design improvements based on evidence.
Create and maintain engineering documentation, including:
CAD models
DrawingsBOMsRevision history
Assembly instructions
Test results
Design rationale
Technical trade studies
Collaborate with manufacturing, quality, supply chain, and program teams to improve designs for:
Manufacturability Assembly Inspection Cost Schedule Reliability Work directly with machinists, fabricators, vendors, and production teams to close the loop between design intent and physical output.
Mentor junior engineers by modeling technical rigor, practical problem-solving, strong documentation, and extreme ownership.
Manage smaller engineering projects independently, driving them from ambiguous requirements to completed outcomes.
Contribute to continuous improvement across Kform’s engineering and manufacturing systems.
What We Are Looking For We are looking for a mechanical engineer with real technical depth and broad technical curiosity.
You should have strong mechanical engineering fundamentals and enough working knowledge of adjacent disciplines to build complete products with a multidisciplinary team.
You do not need to be an expert in everything. You do need to be the kind of person who wants to understand the whole system.
You should be comfortable in ambiguity, willing to make technical tradeoffs, and capable of turning incomplete information into forward progress. You should be able to:
Sit at a CAD workstation and develop a design
Build or modify a prototype
Inspect a machined or fabricated part Understand how…
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