Ruggedized Electronics Assembly Technician

Build for the mission

Imagine catching a mis-crimp before system integration, saving hours of rework and keeping a delivery on schedule. At Kform, those moments matter. As a Ruggedized Electronics Assembly Technician, you’ll turn precise instructions into dependable, field-ready hardware used in critical defense applications.

We design and build real systems for harsh environments. Excellence here means pride in workmanship, discipline in documentation, and respect for the people who depend on what we ship.

• Assemble electro-mechanical products to spec using drawings, travelers, BOMs, and detailed work instructions.
• Install fasteners and inserts; mount brackets and panels; fit seals and connectors; route and terminate wiring and cable assemblies; place electronic components.
• Operate hand and power tools, torque tools, crimpers, and measuring instruments; use basic electrical test equipment safely and effectively.
• Execute clean cable routing, connector labeling, hardware installation, enclosure assembly, and final system integration.
• Apply adhesives, thread-lockers, sealants, and thermal interface materials per defined processes.
• Perform in-process inspections—verify workmanship, dimensions, hardware selection, configuration, and completeness.
• Run continuity, functional, and operational tests under approved procedures.
• Document labor, materials, serial numbers, and all test/inspection results accurately.
• Maintain clear product identification and configuration control, ensure traceability, and separate conforming from nonconforming material.
• Identify and communicate drawing, material, fit, process, or workmanship issues to engineering, quality, or production leadership quickly.
• Support prototype and first-article builds; provide actionable feedback to improve assembly methods, instructions, fixtures, and manufacturability.
• Assist with rework/repair, in-process and final inspection, packaging, kitting, and shipping prep as required.
• Keep your area orderly and safe; practice good housekeeping and 5S.
• Follow Kform procedures for quality, safety, cybersecurity, export control, and handling of controlled information.
• Protect customer information, technical data, materials, and hardware.
• Contribute to other production activities when business priorities shift.

• High school diploma, GED, or equivalent practical experience.
• 1+ year of experience in mechanical/electronics assembly, manufacturing, maintenance, automotive repair, aviation, field service, or similar technical work.
• Ability to interpret assembly drawings, diagrams, BOMs, work instructions, and written procedures.
• Competence with common hand tools and measurement devices.
• Strong mechanical aptitude; exceptional attention to detail.
• Ability to detect hardware, component, material, and basic workmanship defects.
• Discipline in following controlled processes and documenting completed work accurately.
• Basic computer skills for accessing digital instructions and entering production data.
• Clear communication with technicians, engineers, quality, and production leadership.
• Works independently after training and thrives in a team setting.
• Reliable on-site presence in Sterling, Virginia.
• Meets eligibility requirements for assignments involving export-controlled products, technical information, or customer programs, as applicable.

• 2+ years assembling defense, aerospace, industrial, telecommunications, computing, robotics, or ruggedized electronics.
• Background in low-volume, high-mix manufacturing or new-product introduction.
• Hands-on assembly of sheet-metal enclosures, machined components, electronic systems, cable harnesses, control panels, or ruggedized equipment.
• Crimping, soldering, wire preparation, cable…