Senior FP&A Analyst (Downstream

What you can expect:

At USA Rare Earth, we are pioneers and problem solvers, technologists and team players. Together, we:

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If our task was a simple one, it would already be done. We are creative and solution-oriented, and we think outside the box to solve important problems. We know that a range of expertise and technologies is needed for success, and we work across sectors and alongside customers to deliver world-class solutions in sustainable ways.

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When we do things, we do them well. We believe that top-tier quality leads to industry competitiveness and we hold ourselves to the highest quality standards. We move fast when executing, but safety, quality, and excellence always come first.

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We have a responsibility to the planet, our consumers, our country, and each other. We put safety at the center of all we do, take accountability for our actions, incorporate sustainable practices in our processes and act with the financial best interest of our investors and consumers in mind.

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Establishing a rare earth magnet supply chain is a big undertaking - and getting there is a team effort. We communicate openly, work together and challenge each other in pursuit of our goals. With every step we take we learn and get better.

The Senior FP&A Analyst is responsible for budgeting, forecasting, and performance analysis across manufacturing operations. This role partners closely with operations, supply chain, sales, and accounting to analyze costs, monitor key performance indicators, and provide the financial visibility leadership needs to plan and grow. The ideal candidate is analytically rigorous, comfortable working with large data sets, and able to translate numbers into clear, actionable recommendations.

• Lead the annual budgeting process and periodic reforecasts (monthly/quarterly) for manufacturing operations, working cross-functionally with plant, supply chain, and commercial teams.
• Prepare and analyze monthly financial results, including variance analysis of actuals versus budget, forecast, and prior year, with clear explanations of key drivers.
• Develop and maintain product-level and plant-level cost models, including cost of goods sold (COGS), and margin analysis.
• Conduct pricing analysis to support the sales and commercial team, including cost-plus and margin modeling, customer and product profitability, and evaluation of quotes, price changes, and volume/discount scenarios.
• Track and report on manufacturing KPIs such as unit cost, labor and overhead absorption, scrap/yield, capacity utilization, and inventory turns.
• Partner with operations to identify cost-savings and efficiency opportunities, and quantify the financial impact of continuous-improvement initiatives.
• Build and evaluate business cases for capital expenditures, including ROI, payback, and NPV analysis for equipment, automation, and capacity investments.
• Track, monitor, and forecast project-level capital expenditures against approved budgets, reporting on spend-to-date, commitments, forecast-to-complete, and variances for active capital projects.
• Support monthly and quarterly financial reporting and management dashboards.
• Improve financial models, reporting tools, and processes to increase accuracy, automation, and speed as the organization scales.

• Bachelor's degree in Finance, Accounting, Economics, or a related field.
• 4+ years of FP&A, corporate finance, or cost accounting experience in a manufacturing or industrial environment.
• Strong understanding of financial statements, budgeting, forecasting, and variance analysis.
• Advanced Excel skills, including financial modeling and complex formulas.
• Experience working with…