Mechanical Engineer

Mechanical Engineer

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For more than 30 years, BNS Power has been a trusted provider of electrical power distribution equipment for the U.S. Navy, U.S. Coast Guard, and commercial marine industries. We specialize in the engineering, manufacturing, testing, and lifecycle support of mission-critical switchboards, switch gear, motor controllers, load centers, control panels, and integrated power distribution systems that operate in some of the world's most demanding environments.

Our reputation is built on engineering excellence, innovation, quality, and long-standing customer relationships. As part of the BNS family of companies, BNS Power offers engineers the opportunity to work on highly specialized projects that directly support national defense and critical maritime infrastructure.

Location:

Hybrid (Remote/On-Site as business needs require)
Job Type: Full-Time, Exempt

Reports To:

Engineering Manager

BNS offers a competitive and relevant benefits package that keeps our employees in mind. Our benefits package includes medical, dental, and vision coverage, 401(k), and paid time off (PTO).

POSITION SUMMARY

BNS Power is seeking an experienced Mechanical Engineer to join our Engineering team. This position is responsible for applying mechanical engineering principles to the design, analysis, manufacturing support, testing, and continuous improvement of electrical power distribution equipment for naval and marine applications.

The Mechanical Engineer works throughout the complete product lifecycle - from concept development and engineering analysis through manufacturing, factory acceptance testing, installation support, and long-term product sustainment. This role partners closely with Electrical Engineering, Manufacturing, Quality, Supply Chain, Program Management, and our customers to deliver reliable, high-quality products that meet stringent military and commercial standards.

This is an excellent opportunity for an engineer who enjoys solving complex engineering challenges, supporting manufacturing operations, and contributing to products that serve the United States military.

ESSENTIAL RESPONSIBILITIES

Mechanical Engineering

• Apply sound mechanical engineering principles to develop reliable, manufacturable, and maintainable electrical power distribution equipment
• Perform engineering calculations including structural analysis, stress analysis, load calculations, center of gravity calculations, and material selection
• Evaluate mechanical systems for performance, durability, serviceability, and lifecycle reliability
• Develop engineering specifications, calculations, reports, and technical documentation
• Create and maintain engineering drawings and models using AutoCAD and/or Solid Works

Product Development & Lifecycle Support

• Support new product development and improvements to existing products
• Evaluate product performance throughout its lifecycle and recommend engineering improvements
• Develop engineering change requests (ECRs) and engineering change orders (ECOs)
• Identify component obsolescence risks and develop replacement solutions that maintain product integrity and customer requirements
• Research new materials, manufacturing methods, and technologies that improve product performance and reliability

Manufacturing Support

• Provide day-to-day engineering support to manufacturing operations
• Resolve production issues through engineering analysis and collaboration with manufacturing personnel
• Review fabrication methods, assembly processes, and product documentation to improve quality and efficiency
• Support supplier evaluations and assist with technical resolution of manufacturing issues

Testing & Product Validation

• Support factory acceptance testing (FAT), qualification testing, and product validation activities
• Participate in military shock, vibration, and environmental testing
• Evaluate test data and recommend design improvements when necessary
• Conduct failure investigations and root cause analyses to improve product reliability

Standards & Compliance

• Ensure products comply with applicable customer specifications and industry standards, including:
  • MIL-DTL-901E (High Impact Shock)
  • MIL-STD-167 (Mechanical Vibration)
  • ASME Standards
  • UL…