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Mechanical Engineer, Catheter

Job in Sunnyvale, Santa Clara County, California, 94085, USA
Listing for: Intuitive Surgical
Full Time position
Listed on 2026-06-02
Job specializations:
  • Engineering
    Mechanical Engineer, Product Engineer
Job Description & How to Apply Below
Position: Staff Mechanical Engineer, Catheter
Company Description

It started with a simple idea: what if surgery could be less invasive and recovery less painful? Nearly 30 years later, that question still fuels everything we do  a global leader in robotic-assisted surgery and minimally invasive care, our technologies like the da Vinci surgical system and Ion have transformed how care is delivered for millions of patients worldwide.

Were a team of engineers, clinicians, and innovators united by one purpose: to make surgery smarter, safer, and more human. Every day, our work helps care teams perform with greater precision and patients recover faster, improving outcomes around the world.

The problems we solve demand creativity, rigor, and collaboration. The work is challenging, but deeply meaningful because every improvement we make has the potential to change a life.

If you're ready to contribute to something bigger than yourself and help transform the future of healthcare, you'll find your purpose here.

Job Description

Primary Function of Position

The Staff Mechanical Engineer, Advanced Energy, is responsible for the technical development of advanced energy products ir focus will be on the mechanical/electrical design of advanced energy catheters and instruments, contributing to the exploration of a novel system concept for a new application of surgical robotics. They will be a responsible member of the Advanced Research team supporting innovative technology development and commercialization.

They will have both the technical depth to resolve complex mechanical, material, and manufacturing design issues as well as the ability to work in an interdisciplinary team to troubleshoot and root cause higher level system issues. They must have strong technical depth in relevant areas and have a track record of successful product development efforts. Using their subject matter expertise, exceptional communication skills and cross-functional collaboration, they will investigate and develop advanced energy applications for novel clinical applications across our robotic surgical systems.

They must excel in a high-energy, focused, small-team environment, and have a commitment to high quality prototypes and concepts. A strong sense of shared responsibility and shared reward is required as well as a commitment to high product quality.

Essential

Job Duties

* Work in a small, cross-functional project team to design, develop and verify new concepts for advanced energy catheters and/or flexible electromechanical instruments

* Develop, implement, test and document new solutions, processes, and designs according to corporate standards and departmental operating procedures

* Hands-on assembly and testing of devices to support proof of concept, design development, pre-clinical and V&V activities

* Investigate and determine root cause of emerging design or manufacturing defects/failures.

* Develop product concepts and assess with physicians and healthcare staff, identifying feature set, use conditions, design requirements/specifications, and completing tradeoff analysis.

* Development and documentation of design and manufacturing documentation including inspection procedures, assembly instructions, test methods, purchase specifications, BOMs, part and assembly drawings using appropriate change control procedures

* Collaborate with clinical engineering team to assess product concepts and do tradeoff analysis of proposed designs and feature sets

* Observe clinical cases and participate in interviews with clinical experts to inform designs; provide support for pre-clinical labs and clinical cases

* Establish individual goals consistent with overall project goals

* Performs other duties as required to support the company's overall strategy and goals

Qualifications

Required Skills and Experience

* Typical minimum of 12 years of relevant experience, minimum 8 years with a masters

* Demonstrated ability to work in cross-functional research and development teams

* Experience with FDA QSR 21 CFR Part 820, ISO 13485, ISO 14971 and other related standards

* Demonstrated ability to originate novel concepts and rapidly convert ideas into functional prototypes to evaluate technical feasibility and clinical value

* Proven track record operating in highly ambiguous environments with limited data, effectively identifying key risks and prioritizing experiments to accelerate learning

* Strong capability to define early product architecture and translate feasibility prototypes into scalable, design-controlled development programs

* Demonstrated ability to determine what to prototype versus what to analyze, balancing speed, risk reduction, and long-term scalability

* Expertise in structured problem-solving and rapid design iteration cycles (build-test-learn)

* Hands-on experience with rapid prototyping methods for flexible instruments and associated components, including 3D printing, plastics processing, metal fabrication, and bench-level assembly

* Proficiency in CAD-based mechanical design (Solid Works preferred)

*…
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