Failure Analysis Engineer INTERN

We are seeking a Junior Failure Analysis Engineer to support structured investigations into material, device, and component failures.

This role is ideal for early-career engineers or recent graduates with a background in materials/metallurgy or electronics/PCB systems who are interested in hands‑on problem solving and laboratory work.

You will work closely with senior engineers to develop root cause analyses and translate data into clear, evidence‑based conclusions.

• Support failure investigations involving fracture, corrosion, contamination, degradation, and defects
• Perform microscopy and microanalysis (training provided for SEM/EDS as needed)
• Prepare and analyze cross‑sections to evaluate failure mechanisms
• Execute hands‑on lab work including sample prep, imaging, and data collection
• Assist in developing and executing test plans based on investigative hypotheses
• Maintain clear documentation and ensure traceability of all analyses
• Contribute to technical reports and data summaries
• Increasing responsibility over time

• Bachelor’s degree in Materials Science, Metallurgy, Electrical Engineering, Mechanical Engineering, or related field
• 0–3 years of experience (industry, internships, research, or lab work)
• Foundational understanding of either:
• Materials/metallurgy
• Electronics / PCB / PCBA systems
• Strong analytical and problem‑solving skills
• Attention to detail and ability to follow structured processes
• Clear written and verbal communication skills

• Experience with microscopy (optical, SEM) or materials characterization
• Exposure to failure analysis, reliability testing, or root cause methodologies
• Hands‑on lab or project experience involving materials or electronics
• Familiarity with cross‑sectioning or sample preparation
• Structured, hypothesis‑driven thinking
• Attention to detail and data accuracy
• Hands‑on problem‑solving mindset
• Analytical rigor and curiosity
• Collaborative mindset and accountability
• Consistency and reliability in execution
• Hands‑on laboratory work with advanced analytical equipment
• Combination of independent analysis and cross‑functional collaboration
• Direct exposure to real‑world engineering and manufacturing challenges

At Covalent, you’ll work alongside world‑class scientists and engineers in a dynamic, collaborative environment. We empower our team members to take ownership of their work, innovate constantly, and engage directly with customers, shaping the future of technology.

The pay range for this role is:

20 - 22 USD per hour (Covalent Sunnyvale)