Sr NPI Manufacturing Engineer

Sr NPI Manufacturing Engineer

It started with a simple idea: what if surgery could be less invasive and recovery less painful? Nearly 30 years later, that question still fuels everything we do  a global leader in robotic-assisted surgery and minimally invasive care, our technologies—like the da Vinci surgical system and Ion—have transformed how care is delivered for millions of patients worldwide.

We're a team of engineers, clinicians, and innovators united by one purpose: to make surgery smarter, safer, and more human. Every day, our work helps care teams perform with greater precision and patients recover faster, improving outcomes around the world.

The problems we solve demand creativity, rigor, and collaboration. The work is challenging, but deeply meaningful—because every improvement we make has the potential to change a life.

If you're ready to contribute to something bigger than yourself and help transform the future of healthcare, you'll find your purpose here.

This highly skilled manufacturing engineer will support flexible instruments and accessories for the Ion platform. This engineer must be able to develop new and improved manufacturing processes by collaborating across functions to solve a wide variety of technical process and equipment problems. They will have demonstrated experience developing and improving flexible instruments and/or catheter manufacturing processes such as lamination, thermal bonding, injection modling and UV-cured adhesives.

Essential Job Duties

• Contribute to the development of new manufacturing processes:
• Experience in early development of flexible instrument manufacturing processes, including process tradeoff assessments
• Experience working with a wide range of plastic and metal joining processes, such as laser welding, adhesive bonding, lamination/plastic reflow, injection molding
• Comfortable with experiment design (DOE) to identify and control critical process parameters – demonstrated successful transfer of complex manual processes to high volume, high capability
• Experience developing flexible instrument/catheter manufacturing lines – establishing order of operations, building and testing prototypes, training operators, defining fixture/tooling requirements, and conducting process validation
• Maintains connections with leading catheter manufacturing equipment suppliers and is aware of latest state-of-the-art processes and equipment
• Proven track record of working upstream with product design engineers and can be the voice of manufacturing on product development teams
• Support Ion manufacturing lines including:
• Establish regular communication with the production team to ensure they have the best support possible for both short and long term needs
• Manage product reliability improvements from concept to implementation
• Identify, design, qualify, document and introduce assembly/test fixtures and equipment
• Improve process flows of Ion instrument manufacturing lines to optimize for manufacturability – e.g. reliability, efficiency, capacity, and safety
• Execute and mentor others in manufacturing process validations, process FMEAs and other elements associated with production Master Validation Plans
• Manage manufacturing strategy and production capability for Ion Instrument lines to minimize customer backorders
• Maintain compliance with medical device quality system including corrective action closure, discrepant material disposition and Engineering Change Order (ECO) implementation
• Provide technical support for failure analyses and root cause investigations of product failures
• Contribute to the establishment of group and individual objectives consistent with overall product development goals, including priority setting, establishment of metrics, and effectively communicating progress
• Provide resource budget estimates for product and process improvements, tooling development, and testing
• Works with Quality and Regulatory to ensure that the team follows appropriate GMP, design history file (DHF), and device history record (DHR) guidelines per FDA requirements

Required Skills and Experience (Specific skills, knowledge, and experience that an individual must…