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Thermal Design Engineer

Job in Sunnyvale, Santa Clara County, California, 94087, USA
Listing for: Intuitive
Full Time position
Listed on 2026-09-17
Job specializations:
  • Engineering
    Systems Engineer, Mechanical Engineer, Test Engineer, Engineering Design & Technologists
Salary/Wage Range or Industry Benchmark: 120000 - 170000 USD Yearly USD 120000.00 170000.00 YEAR
Job Description & How to Apply Below

Job Description Primary Function of Position:

We are seeking a Thermal Design Engineer to join the Da Vinci Vision Hardware R&D team and partner in the architecture, development, verification, and transfer of next-generation vision systems from concept through launch.

This role will serve as the thermal engineering owner and subject matter expert for endoscope, illumination, and computing products, with accountability for thermal architecture, performance, reliability, testing, and compliance. The successful candidate will ensure products are thermally robust, meet all applicable requirements, and maintain sufficient operating margin throughout their lifecycle.

In addition to thermal leadership, this individual will contribute to broader mechanical and opto-mechanical design efforts as program needs require.

Roles & Responsibilities :
  • Own thermal design, analysis, testing, performance, and compliance across vision hardware products and systems.
  • Develop thermal solutions including airflow management, heat sinks, heat pipes, vapor chambers, TIMs, and active cooling systems.
  • Create analytical, CFD, and FEA thermal models and correlate results with laboratory testing.
  • Plan and execute thermal characterization, validation, accelerated life testing, and model correlation activities.
  • Define thermal limits, derating strategies, and protection approaches with electrical and software teams.
  • Specify and qualify thermal components and collaborate with suppliers.
  • Leverage and manage external engineering resources and contractors as needed to supplement internal capacity.
  • Create and review CAD designs, drawings, assemblies, tolerances, and related documentation.
  • Partner closely with mechanical, optical, electrical, systems, software, and manufacturing teams.
  • Support DFM/DFA activities to ensure successful transfer from development to production.
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