Senior Mechanical Design Engineer

Primary Function of Position

The Senior Mechanical Design Engineer reports to a Manager of Mechanical Design Engineering and is responsible for the design, development, and design transfer of complex mechanical and electromechanical subsystems for Intuitive robotic platforms. You will own key subsystems, interface directly with suppliers and manufacturing, and deliver high-quality prototypes and production designs. Success in this role requires strong ownership of design decisions, the ability to manage multiple priorities, and delivery of robust engineering solutions within a cross-functional development team.

Essential Job Duties

• Design, develop, and release mechanical and electromechanical subsystems for robotic systems, owning designs from concept through design transfer in a regulated environment.
• Design mechanisms and integrate motors, bearings, sensors, brakes, and drive systems.
• Perform mechanical engineering calculations including kinematics, stress, fatigue, tolerance, and reliability analyses to support design decisions.
• Develop design requirements, specifications, and failure-modes analyses, along with associated verification and validation activities.
• Generate CAD models, drawings, and documentation using Solid Works and PLM tools.
• Develop and iterate hardware prototypes, and partner with suppliers and manufacturing to execute design transfer.
• Collaborate within multi-disciplinary teams (Systems, Electrical, Clinical, Manufacturing, Sourcing, Quality, and Regulatory) and present technical reviews articulating design tradeoffs and recommendations.
• Lead mechanical engineering project activities, resolve design issues during development, guide technical decisions, and mentor junior engineers.