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Senior Application Development Engineer

Job in City of Syracuse, Syracuse, Onondaga County, New York, 13201, USA
Listing for: Höganäs AB
Full Time position
Listed on 2026-09-04
Job specializations:
  • Engineering
    Materials Engineering, Process Engineer, Quality Engineering
Salary/Wage Range or Industry Benchmark: 90000 - 130000 USD Yearly USD 90000.00 130000.00 YEAR
Job Description & How to Apply Below
Location: City of Syracuse

  • Application Exploration & Opportunity Identification
  • Proactively explore new surface coating applications across industries such as energy, aviation, automotive and general industrial sectors.
  • Engage with customers, end users, research partners, and the broader industry ecosystem to discover pain points, unmet needs, and forward-looking opportunities.
  • Analyze real operating conditions and failure modes (wear, corrosion, thermal shock, erosion, high‑temperature exposure, etc.).
  • Build a structured Application Opportunity Pipeline with clear technical and business rationale.
  • Materials & Process Recommendation (Thermal Spray Focus)
  • Select suitable thermal spray processes such as HVOF, APS, cold spray, LPPS, etc.
  • Evaluate and compare thermal spray vs. overlay welding in terms of performance, feasibility, and application boundaries.
  • Provide clear technical justification for material selection, process window, and performance expectations.
  • Validation & Sample Testing
  • Design coating validation plans covering wear resistance, corrosion behavior, thermal properties, and microstructure analysis
  • Coordinate with internal labs or external partners to execute tests.
  • Analyze test results and prepare clear technical reports with recommended design improvements.
  • Customer Trials & Technical Approval
  • Support customer trial runs and field testing.
  • Track real‑world performance, gather feedback, and drive iterative improvements.
  • Lead technical discussions to achieve customer qualification and approval.
  • Support introduction into customer/OEMs’ technical specifications.
  • Solution Packaging & Internal Enablement
  • Convert successful projects into standardized solution packages including:
  • Material & process selection
  • Key parameters
  • Testing & acceptance criteria
  • Build internal knowhow to uplift team capabilities in thermal spray applications.
  • Share insights and best practices across local and global coating teams.
Key Responsibilities
  • Application Exploration & Opportunity Identification
  • Proactively explore new surface coating applications across industries such as energy, aviation, automotive and general industrial sectors.
  • Engage with customers, end users, research partners, and the broader industry ecosystem to discover pain points, unmet needs, and forward-looking opportunities.
  • Analyze real operating conditions and failure modes (wear, corrosion, thermal shock, erosion, high‑temperature exposure, etc.).
  • Build a structured Application Opportunity Pipeline with clear technical and business rationale.
  • Materials & Process Recommendation (Thermal Spray Focus)
  • Recommend appropriate powder materials for each application (e.g., WC‑Co/Cr, Cr₃C₂‑NiCr, Al₂O₃‑TiO₂, Ni‑based alloys, YSZ).
  • Select suitable thermal spray processes such as HVOF, APS, cold spray, LPPS, etc.
  • Evaluate and compare thermal spray vs. overlay welding in terms of performance, feasibility, and application boundaries.
  • Provide clear technical justification for material selection, process window, and performance expectations.
  • Validation & Sample Testing
  • Design coating validation plans covering wear resistance, corrosion behavior, thermal properties, and microstructure analysis
  • Coordinate with internal labs or external partners to execute tests.
  • Analyze test results and prepare clear technical reports with recommended design improvements.
  • Customer Trials & Technical Approval
  • Support customer trial runs and field testing.
  • Track real‑world performance, gather feedback, and drive iterative improvements.
  • Lead technical discussions to achieve customer qualification and approval.
  • Support introduction into customer/OEMs’ technical specifications.
  • Solution Packaging & Internal Enablement
  • Convert successful projects into standardized solution packages including:
    • Application scenario
    • Material & process selection
    • Key parameters
    • Testing & acceptance criteria
    • Risks & mitigation
  • Build internal knowhow to uplift team capabilities in thermal spray applications.
  • Share insights and best practices across local and global coating teams.
Qualifications & Experiences
  • Bachelor’s / master’s degree in materials science, mechanical engineering, or related fields.
  • More than 5 years’ experience in surface engineering, coating materials, or…
Position Requirements
10+ Years work experience
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