Failure Analysis Engineer Job Taylor area,Texas USA,Engineering

Compal USA Technology is a leading advanced manufacturing company specializing in the production of next-generation AI servers, cloud infrastructure, and enterprise technology solutions.

With rapidly expanding operations in Taylor and Georgetown TX, we are investing more than $235 million in manufacturing infrastructure and creating up to 1,500 careers in Central Texas. Guided by our commitment to Building Tomorrow
, we combine innovation, operational excellence, and a high-performance culture to shape the future of technology manufacturing

Role Overview

The Failure Analysis Engineer serves as the technical authority for system-level failure analysis and product reliability across the full manufacturing lifecycle — from New Product Introduction (NPI) through High Volume Manufacturing (HVM).

This role leads the investigation of complex failure mechanisms, defines structured root cause methodologies, and drives cross-functional resolution efforts to improve product quality, yield, and long-term reliability.

The ideal candidate brings deep expertise in server hardware architectures, failure physics, and data-driven analysis, combined with the ability to influence engineering, quality, and manufacturing teams in a fast-paced environment.

What You’ll Own:

End-to-End Failure Analysis Strategy Across:

NPI (DVT / PVT readiness)
Production (L6, L10, system-level)
Field / customer returns (RMA, DOA)

System-Level Scope:

CPU
Memory
Storage
Power
Networking
Thermal systems

Cross-Functional Collaboration:

PQE / MQE
Manufacturing Operations

Key Responsibilities

Lead complex failure analysis (RCA) and identify system-level failure mechanisms across server platforms
Define and standardize FA methodologies, tools, and best practices
Drive reliability strategy and influence NPI readiness (DFR, DFT, test coverage)
Establish failure trend analysis for yield, escapes, and field returns to enable data-driven decisions
Act as escalation point for critical quality issues and lead cross-functional problem solving
Drive corrective actions across design, test, and manufacturing to eliminate repeat failures
Improve test effectiveness, reduce NTF loops, and strengthen engineering feedback mechanisms
Mentor engineers and elevate overall failure analysis capability across the organization

Required Qualifications

Deep knowledge of server hardware architectures including CPU, memory, storage, power, and networking
Strong expertise in failure analysis methodologies and root cause techniques
Experience with system-level debug including electrical, firmware, and integration issues
Strong statistical analysis and data interpretation capability
Understanding of manufacturing test flows (L6, L10, system-level)
Experience with:
Logic analyzers
Diagnostic tools
Python, SQL, Power BI, or equivalent analytics tools

Preferred Qualifications

GPU systems and liquid cooling experience
Reliability modeling knowledge (Weibull, MTBF, HALT/HASS)
Exposure to DFX methodologies (DFR, DFT, DFM)
Automation of FA workflows and data pipelines
Experience working with suppliers and component-level FA

Education & Experience

Bachelor’s or Master’s degree in Electrical Engineering, Computer Engineering, or related field
10+ years of experience in Failure Analysis, Reliability Engineering, or System Debug
Proven success supporting NPI to HVM transitions in complex hardware systems
Demonstrated ability to solve complex, cross-domain technical problems

What Success Looks Like (First 6 Months)

Establish structured FA framework and RCA methodologies across programs
Identify top systemic failure drivers and implement corrective actions
Improve failure containment and reduce repeat issues / NTF rates
Build strong cross-functional alignment with Test, Quality, and Product teams
Enable data-driven visibility into failure trends and reliability risks

Why Join Compal ?

At Compal, you’ll have the opportunity to work on cutting-edge server technologies powering AI, cloud computing, and hyperscale infrastructure. You’ll join a rapidly growing manufacturing environment where innovation, collaboration, and technical excellence drive everything we do.

This is more than a manufacturing role — it’s an opportunity to help shape the future of advanced technology production in the United States.

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