Senior Manufacturing Engineer

Location: Newbern

Senior Manufacturing Engineer

Req

Job Location (Short):
Newbern, TN, USA

Employment Type:

Full Time

Segment:
Danfoss Power Solutions Segment

Job Category: R&D, Technology and Engineering

Work Location Type:
On-site

** The Impact You'll Make*
* Danfoss Power Solutions - Fluid Conveyance is seeking a highly skilled
** Senior Manufacturing Engineer
** to support hydraulic hose manufacturing and rubber processing operations. This role serves as a technical leader for process improvement, equipment performance, scrap reduction, safety enhancements, and product quality.

The Senior Engineer will serve as the
** Subject Matter Expert (SME) for RMF** , lead major equipment projects-including the
** new rubber mixer
** and the
** new calender installation*
* -and provide advanced leadership in process capability.

A key responsibility for this senior role includes developing
** advanced proficiency and ownership of the Mixvision System** , ensuring accurate process monitoring, parameter control, data-driven troubleshooting, and long-term stability of RMF and related processes.

** What You'll Be Doing*
* ** Process Engineering & Quality*
* + Serve as the
** RMF Subject Matter Expert** , leading optimization of mixing parameters, batch consistency, material dispersion, and process variation.

+ Own and optimize manufacturing processes including rubber compounding, extrusion, reinforcement/braiding, curing, assembly, and testing.

+ Develop and maintain PFMEA, Control Plans, Standard Work, and other engineering documentation.

+ Lead structured problem-solving activities (A3, 8D, DMAIC) to eliminate chronic defects and improve first-pass yield.

+ Strengthen process capability, reduce variability, and implement robust error-proofing.

** Mixvision System Leadership (Senior-Level Responsibility)*
* The Senior Engineer will take
** system-level ownership
** of Mixvision and use it as a primary engineering tool.

Responsibilities include:

+ Becoming the
** site technical expert
** on Mixvision functionality, parameters, data integrity, and troubleshooting.

+ Integrating Mixvision data into daily RMF oversight, capability analysis, and performance monitoring.

+ Leading at least one significant improvement project driven by Mixvision insights.

+ Coaching and mentoring Manufacturing Engineers and technicians on effective Mixvision usage.

+ Ensuring Mixvision is fully leveraged for accuracy, consistency, and process optimization.

** Throughput, Delivery & Capacity*
* + Improve equipment performance, reduce downtime, and identify bottlenecks using advanced data analytics.

+ Support production planning and scheduling by eliminating flow constraints and improving material movement.

+ Contribute to stable manufacturing performance to support site delivery and customer service objectives.

** Scrap, Cost Reduction & Productivity*
* + Lead scrap-reduction initiatives, especially in RMF, extrusion, and braiding operations.

+ Implement cost‑out improvements through cycle time reduction, material efficiency, and process redesign.

+ Conduct DOE, engineering studies, and validation trials to confirm improvements.

** Safety, Compliance & Risk Reduction*
* + Implement engineering controls to improve safety, ergonomics, and operator protection.

+ Support timely closure of risk assessments, corrective actions, and hazard mitigation tasks.

+ Partner with EHS to uphold safe operating practices, regulatory compliance, and MOC processes.

** Cross-Functional Collaboration*
* + Partner with Maintenance and third‑party maintenance providers to improve equipment reliability and reduce downtime.

+ Support NPI and material qualifications using Danfoss PROLaunch methodology.

+ Maintain BOM and routing accuracy with oversight from the Engineering Manager.

** What We're Looking For*
* + Bachelor's degree in Mechanical, Industrial, Chemical, Materials Engineering, or related technical discipline.

+ 5+ years of manufacturing engineering experience in rubber, extrusion, plastics, hose, or continuous processing.

+ Strong hands-on troubleshooting skills with machinery such as extruders, braiders, curing systems, and assembly equipment.

+

Experience with PFMEA, Control Plans, SPC, DOE, and root-cause…