Process Engineer Job Terre Haute area,Indiana USA,Engineering

Process Engineer

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents.

The Novelis Terre Haute, IN team is seeking a dynamic and experienced Process Engineer. This role will continuously work on process improvements and controls to ensure that customer's needs are being met in changing market conditions. Additionally, the Engineer will develop operating procedures for to achieve a world class organization, through effective communication, training, coaching and mentoring to ensure all levels of the organization understand how their roles have an impact on the plant's EHS, production, recovery, customers' satisfaction and quality performance.

Responsibilities:

Implement and practice good safe working practices, through compliance with all federal, state, local and Novelis programs, procedures, and regulations
Support the plants EHS processes by actively participating in the plants PSEA Audits.
Validate the conditions of the mill gauge system through routine checks
Compile reports to trend mill gauge data and make system adjustment requests as necessary
Ensure the Quality Management System (QMS) is established implemented and maintained.
Ensure that critical gauge calibration procedures and records are established, implemented, and maintained
Maintain the integrity of QMS documentation for auditing
Support and train in Lean/Six Sigma/Belt initiatives to remove variability and reduce cost to improve quality and reduce the cost of manufacturing operations
Facilitate corrective actions within the manufacturing operation and validate efficiency
Maintain and updates FMEA, Control Plans, MOC, quality plans and controls
Investigate customer complaint issues and identify root cause
Analyze and report data on manufacturing performance
Communicate scorecard ratings to metal suppliers
Provide feedback to operators on the quality rejects, claims and recovery through communications and/or quality alert
Document defects and analyze root causes for scrap and major sources of waste on the line
Provide leadership and guidance to ensure Technical activities related to PCT improvement are supported
Lead efforts on analysis of throughput performance, recovery, quality, and downtime.
Serve as primary liaison between suppliers in reporting/handling incoming metal quality issues/complaints.
Develop, optimize, maintain, and supply product routing pass schedules to Production Control for existing and new products.
Make supplier and customer visits when necessary
Coordinate trials and development activities with Production Control and PCT.
Adhere to and support company quality, environmental, health & safety, and certification standards, including ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, IATF 16949:2016, and ASI Certifications, where applicable

Qualifications

B.S. in Engineering, Science or Applied Statistics
3 – 5 years in an engineering / manufacturing related field or equivalent
Expert level in Excel and Minitab.
knowledge of Microsoft SQL databases
Python language programming
Fluent in Microsoft Office with strong Power Point skills
Statistical knowledge and experience with Statistical Software such as Mini Tab
Exposure to databases and queriable functions
Aluminum Rolling Theory and Practice
Understanding supplier relationships and communication
Ability to define problems, collect data, establish facts, and draw valid conclusions
Experience with PPAP, Control Plans, FMEA's, and 8D problem solving techniques

Preferred Qualifications

B.S. in Metallurgical Engineering or Related Engineering field
Knowledge of IBA (SCADA)
Background in Aluminum manufacturing

Please note that we are unable to provide visa sponsorship for this position. Candidates must be legally authorized to work in the United States without the need for current or future sponsorship.

What We Offer:

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